Gaz
Tuesday 3rd March 2009 - 11:54pm
QUOTE
Hi mate,
I have searched and rear those two threads, first off the golf housing wouldnt fit on the injector so i had to cut out part of the inside then it fitted but it didnt fit straight for where the bolts went in, also is there supposed to be a seal that sits on the injector like there was on the old filter?? Also i got all the bolts that came off the golfs filter but dont understand how the two sets of bolts work i just had it so the bolts that went into the top of the filter went into the injector? I also dont know where the small pipes from the back of the old filter go? Do i have to block anything off? Do you think the oil went everywhere because i had it all set up wrong?
If you could help me as much as possible it would be much appreciated.
Thanks
I'll help as much as I can.

So when you say you've searched and read those two threads, was this before or after I recommended them? there's some info in those threads about the bolts that hold the throttlebody on. You need to remove the old bolt threads from the injector. The golf bolts come in two sets - there's the set that replace the polo threads and there's another set that screw into these; these hold the throttlebody on.
Click to view attachmentClick to view attachment13 and 14 in the first pic and 17 in the second is what you need to be looking at - as you can see there is a gasket between the injector and the elbow. 17 is what replaces the original threads in the polo injector, 14 is what screws into 17
The problem you are having with fitting it sounds to me like its not the right one - where did you get it from? It just so happens that I got a couple a while back to sell on so I have a pic of what they should look like.

Of the two elbows in the pic, the one at the top is the one you want, the one at the bottom will still work, but you will need to extend the breather pipe round to it. There is a third (and possibly forth type) They are much larger than these where the VW bit is - as far as I know they will all fit the 1.05 and 1.3 injector unit - but one of the above ones is the best bet because they are for the smaller engines.
Can you put a photo up of the one you've got?
The only other time I have heard of the fitment issue you're having is when someone tried to fit one to a mk2 carb. The bolt spacing is different (although it looks a similar size)
You really must connect everything up that was connected to the pancake filter, there should've been 2 small white pipes that go to a little red/orange thing - this controls the warm air flap on the pancake. Since you won't be able to use that with the golf elbow you need to find out which of these pipes goes to the throttlebody and block the end off with a small screw, otherwise your engine won't run properly.
The big black pipe that's spewed oil doesn't necessarily need to be plugged into the golf elbow (but since it has a connector for it you might as well) If you don't connect it, you need to cover the hole on the golf elbow to stop unclean/unfiltered air getting into the engine.
One way to check if the oil breather is blocked is to take the oil cap off and blow down the oil breather. If there is alot of resistance at first then the breather is blocked and should be removed and cleaned. You should also consider changing the oil after this test as you'll have sent the blockage into the sump -it shouldn't do any harm becuase the oil pump has a strainer on it, but it's best to be on the safe side. The oil problem is just a coincidence, nothing you've done.