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Club Polo Forum > Technical Forums > Engine, Transmission and Exhaust > FAQ
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Gaz
04/08/2010

I've decided to tidy up this post as it's a bit cluttered. In summary, check the part number on your GT's distributor. It should be either:

030 905 205 P Original Part
030 905 205 T Replacement Part (Superceeds P) Bosch Part Number 0 986 237 668
030 905 205 AB Mk4 MPI distributor


All three of these distributors are proven to work properly with the digifant ECU GTs have.

Distributors known to not work properly:

030 905 205 H Mk3 Single point injection Distributor
030 905 205 AA MK3/4 Single point injection Distributor
030 905 205 AC 2.0 8v MK3 Golf Distributor


All of these are for non-Digifant applications and will send incorrect signals to the ECU, causing improper ignition timing and reduced performance.


Image of an SPI and MPI distributor. SPI is on the left, MPI is on the right. Note the difference in the size of the gaps in the trigger wheel


QUOTE
Original post - 31/10/05

Turns out mine didnt. redface.gif Its had an SPI one ever since I put it together. Good job i found that scrapped GT. 8) The dizzy it had on came off Steve-O's GT's original engine, which had been reecently replaced with a "new" one (read - from scrap yard) rolleyes.gif

Now some people say that this dizzy works ok on a GT, but mine had never idled right, and when I looked at the advance with a timing light with the old dizzy on a few weeks ago, the area it was firing at idle in "normal" mode was way after TDC, but in service mode the timing was perfect. I put this down to my car being a bodge. ( lol.gif ) But putting this dizzy on from the scrapyard gt and it was perfect. firing before TDC like it should. 8)

I put the part number in etka (030 905 205 P) and it said part number could not be determined. The GT/G40 one is supposed to end in T. Presumably this is like the GT inlet manifold part number that changed later on to a G from a B (summat like that anyway) can someone confirm?

Thank you please.
Andy
030 905 205 P is the correct one, glad you've got it running even better! Will be interesting to see what power it makes now, and whether it can still spit flames. biggrin.gif

Personal experience agrees with your findings too. Barningfield's GT never ran right on a CL dizzy and the GT setups I ran in my car didn't either. Hardly surprising really, as the hall sender trigger wheel spacings are different - so it'll give a different output waveform to the ECU.
Gaz
Cheers Andy. Gonna go for a run for a bit to see what its like. 8)
Del
So, hold on hold on.

What are the findings here? Gaz - you've had an SPI CL dizzy in your GT and it was poo. But you replaced it with a correct MPI GT dizzy (number 030 905 205 P) and it's now working smoothly?

We replaced ours right at the beginning. I'm sure it was a brand new GT one we put it... but maybe it wasn't? Is there any way to determine which is which? 'Cause I've never had good idling and almost EVERYTHING has been replaced - not directly related to the problem, but items that would cure it.
Gaz
yeah the dizzy itself has a part number stamped on the bottom. Oh and yes - your analysis of the situation is correct. thumbsup.gif
Del
Sweet buns. Gonna go have a look.
Del
Ok, I just snapped a pic of my dizzy. Looks like my part number reads "030 905 205 AA"

What does this conclude? I have the wrong dizzy? For which model is this dizzy - SPI CL?

Gaz
Doh, looks like youve got the wrong one too. shock.gif And yeah same one as I had (SPI 1.0/1.3)
Del
So I may have found the source of my shitty idling and response!

Can you buy the GT dizzy new still?
Nick_S
Thats an SPI dizzy, was the same as that on Doughy's old GT. It probably will be common place due to age of cars. A lot easier for someone to get hold of an SPI one from a scrappy than a GT one. The G40 engine conversion i got hold of had a MK4 polo dizzy on it shock.gif
Gaz
only from vag, or possibly a bosch agent. shock.gif
Nick_S
You can get them from Bosche, the part number above the VAG one is the Bosche part number. GT/G40 dizzy part numbers end in P or T.
Nick101
Gonna go check mine now...

How much are they new?
Gaz
they're around £100 I think. shock.gif
Del
Can someone please confirm VAG and Bosche part numbers for the GT dizzy so I can go about getting a new one if it's not too heavy on the wallet.
Nick_S
QUOTE (Gaz)
they're around £100 I think.  :shock:


At least sad.gif Lambda probes are getting on for £50
Nick101
shock.gif pff not cheap then. I'm buying a new Lambda probe this week, £45! just checked my dizzy, its the right one (thank god). I bought it off DK recently, tested etc, so it should be ok! it seems fine. Is there any signs their on their way out, because my old one just died, and i dont want it to happen to this one.
Gaz
i can get the number from mine tomorow. And yeah they just stop working when they go wrong.
Metz
I better check mine tommorow now..bought the engine off a right dodgy looking guy tongue.gif
Nick_S
QUOTE (Gaz)
I put the part number in etka (030 905 205 P) and it said part number could not be determined. The GT/G40 one is supposed to end in T.


The original VAG part number is 030 905 205 P, but this has been superseeded so if you get a replacement now from VAG it will be 030 905 205 T biggrin.gif
Del
Ok nice.

Confirmed part number for VAG then:

030 905 205 P (original)
030 905 205 T (new number)
optima21
mine runs fine with a 1L dizzy, and when I got my car originally it turns out that it had a repelacement dizzy less than a year old without any markings but thats also a 1L dizzy.

at the RR day last year my GT had 88 bhp and yoof's had 90bhp this year, and I was running a fairly similar setup e.g. golf AFM and 4 branch exhaust, but I did have one of Dans chips in it.
Nick_S
Just looking at ETKA and there is only two dizzy versions for the MK4 polo, so one of these may be better than an SPI mk3 one as a standby.

What mk4 engine is the AEV?
Gaz
I think AEV is 1.05 SPI
Gaz
QUOTE (Nick_S)
QUOTE (Gaz)
I put the part number in etka (030 905 205 P) and it said part number could not be determined. The GT/G40 one is supposed to end in T.


The original VAG part number is 030 905 205 P, but this has been superseeded so if you get a replacement now from VAG it will be 030 905 205 T biggrin.gif


yeah thats pretty much what i said in the next sentence, (but badly worded.)
Gaz
QUOTE (metz)
I better check mine tommorow now..bought the engine off a right dodgy looking guy tongue.gif


lol.gif Id be suprised if it was the wrong one, that gt engine went really well. (And still does I'm sure) biggrin.gif
Yoof
QUOTE
at the RR day last year my GT had 88 bhp and yoof's had 90bhp this year, and I was running a fairly similar setup e.g. golf AFM and 4 branch exhaust, but I did have one of Dans chips in it.


hmm, a year apart tho dom, you can't compare power figures between different days let alone years...

i always think its best to have the correct parts on your car, i fitted the spi dizzy at the weekend and timed it up properly to see if mine was fooked (under gas) but it didn't like it one bit. gt dizzy is far better IMO.
optima21
QUOTE (Young_Un)
QUOTE
at the RR day last year my GT had 88 bhp and yoof's had 90bhp this year, and I was running a fairly similar setup e.g. golf AFM and 4 branch exhaust, but I did have one of Dans chips in it.


hmm, a year apart tho dom, you can't compare power figures between different days let alone years...

i always think its best to have the correct parts on your car, i fitted the spi dizzy at the weekend and timed it up properly to see if mine was fooked (under gas) but it didn't like it one bit. gt dizzy is far better IMO.



yeah and hence why I said similar, as there are so many variables even on the same spec cars on the same day, and even on the same day you can get quite a variation due to temperhature and atmosheric pressure.
Steve_O
Hmm - interesting!!

Mine runs beautifully since I bought a new alternator - but I will check anyway.

Unless you happen to know for a fact Gaz?? confused.gif
hardhitter01uk
This was also the cause of poor running and bad idling issues on my black GT. I knew it had a new dizzy on shortly before I bought it, and I assumed it was the correct part (as you do rolleyes.gif )

To cut a long story short, I spend ages scraching my head think what it could be, double and triple checking stuff like ISV and vacuum pipes and it turned out to be the wrong dizzy.

So I got the correct dizzy on, set it all up and it worked a treat.
Gaz
QUOTE (Steve_O)
Hmm - interesting!!

Mine runs beautifully since I bought a new alternator - but I will check anyway.

Unless you happen to know for a fact Gaz??  :?


Nope, never checked. This is the first time I've EVER checked I've got the right dizzy. I wish I had done it sooner. Although having said that I've only just aquired a GT dizzy for it. So in a way its worked out alright.
Alex
Just been out to check mine, and it's the right one.

Did wonder if that was the source of my running problems, but it isn't.

That's a good thing, because it's not cheap to replace, I should know, I replaced the dizzy on my old engine.
Del
Been informed that it's £139 or something to buy a new one. I'm gonna be phoning up Volks Center tomorrow to check.

Might be able to get a hold of one soon anyway - along with more of a GT wink.gif for about the same price as a new dizzy
Steve S
My Gs one ends in a P
Chris_J
030 905 205 P

So looks like I have the correct dizzy then. I have a couple spare, but they all need rebuilding.

Are the hall senders the same? As the two I have spare, both hall senders are buggered.
Nick_S
I got a spare with a buggered hall sender too lol.gif
The hall sender is different and so is the internal brass coloured wheel with gaps in it.
PeteG40
hall sender same for all mk3 i think
Metz
QUOTE (Gaz)
QUOTE (metz)
I better check mine tommorow now..bought the engine off a right dodgy looking guy tongue.gif


lol.gif Id be suprised if it was the wrong one, that gt engine went really well. (And still does I'm sure) biggrin.gif


Haha i was just waiting for a reply lol, Yea it pulls like a train.
Del
Well, I phoned my Volks Center Aberdeen (specialised independant VW dealer) and they can't get a hold of that item - wonderful. But they gave me a number for a Bosche dealer. They cross refereced VAG number 030 905 205 T to the Bosche exchange number 0986 237 668 and found the GT dizzy.

The bad bit - none in the UK for Bosche, have to get one in from Germany. Price = £165.38 + VAT

AHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH

I haven't phoned my main VW garage yet, but I'll swing by them later today see what they say - I'm a little frightened to be honest lol.gif

I'm also waiting on a reply from Martyn @ VAG Parts so we'll see what he comes back with.
optima21
at those prices I'm glad that I've got a couple of spare GT dizzys
Del
You have a couple spare? How much will you want for one?
optima21
my stash of parts arnt for sale, because if I need them in future, when I want them I'll have to spend ages trying to locate them or paying extortionate amounts of money, so I've bought things that I may need when they've been cheap.

If you plan on keeping cars for a while and have the space it makes sense to do it.
Jackass
QUOTE (PeteG40)
hall sender same for all mk3 i think


I think you are right. I believe you can get a hall sender replacement kit from VAG too.
Mark
hmmmmm

i only recently bought a new distibutor for my car from VAG


according to the invocie the part no is 030905237X

doesn't seem to be the same at all cry.gif
Andy
@Yolmol: X denotes an exchange part, and you've got the correct one. smile.gif

By the way guys, EuroCarPrats can get Bosch stuff - which I found to be cheaper than my local Bosch dealer for fuel pumps at least. And like Del says, the Bosch part number is: 0 986 237 668.
Nick101
How much can you get a fuel pump for then? Mine is making funny noises.
Andy
I got a Bosch inline pump, VDO lift pump and the filter and strainer for about £150 from ECP.
Mark
QUOTE (amstrange1)
@Yolmol: X denotes an exchange part, and you've got the correct one.  :)  



hehehe cheers buddy, went out and checked earliar, just to make sure after i posted that, and yes it ends in 205T
86C
I'm using a Skoda 1.6 dizzy on mine. Part number ends with AB. The gaps on the rotor are the same as a GT as this is what makes SPi dizzy's run crap when fitted to GT's as the gaps in the SPi dizzy's are smaller.
You can use a hall sender from an SPi dizzy. biggrin.gif
Andy
QUOTE (86C)
I'm using a Skoda 1.6 dizzy on mine. Part number ends with AB. The gaps on the rotor are the same as a GT as this is what makes SPi dizzy's run crap when fitted to GT's as the gaps in the SPi dizzy's are smaller.
You can use a hall sender from an SPi dizzy. biggrin.gif


Yeah, the gaps affect the hall sender output used to control the ignition advance - as Digipants partially adjusts the idle via messing with the advance you'll get an unsteady idle with a non-GT dizzy. (or non-GT hall sender trigger wheel spacing).
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