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My Polo Coupe S - Project Part deux

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Nice one Mark, cracking on!

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  • mark_crox
    mark_crox

    I don't know what you mean......

  • Right a bit of an update is over due me thinks. Last August I noticed some rust under the sill trims.. Luckily is was only light surface stuff where there was a thin covering of paint. So after cryin

  • Cheers Simon. I does go well and the more miles I put on the engine the quicker it seems to get :) Not really done much apart from completing the 2000 mile european road trip. Hit Polo Treffen in Ho

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  • Author

Cheers!! :)

Racked up just incase the old rule of 'If it fits on a Polo, it fits in a Polo' wasnt actually true.

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But no problem

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On the way back headed to my brothers

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Also needed to move the last final bits from our old house

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also managed to squeese in priming and painting the gearbox.

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So rather a productive weekend

Looks lovely!

have you primed and painted the gbox before fitting the LSD would it not have made more sense to fit it first or is it going in a different box.

how much did the exhaust valves set you back and where from as I'm not sure whether to replace mine yet or not, would be nice to but funds are tight

  • Author

The box had all of the internals removed as it maked it easier to paint/manage.

The valves were about 7 pounds each I think from euro car parts. Didn't shop around so not sure if that's a good price or not.

The diff is now fully rebuilt and the selector seal was also replaced.

The engine had a test build and all looks ok. Still need to make a decision on if I should use the AFH pistons or not.

thats good then looked like you had just painted it and then were going to crack it apart to fit the diff, i had to split a gearbox after painting it but only because a bearing went after, what a pain in the ass and mess it made.

thats not too bad per valve really and was that before or after discount

il check condition of all my head parts this weekend when i start to rebuild mine

Looking good Mark :smile:

How come you bought a new set of diff bolts? At the price they are for a set I'd have used the originals from the ATV box with some oil proof thread lock. The nuts have cerated bases anyhow to lock them into to plate washers.

  • 3 weeks later...
  • Author

thats not too bad per valve really and was that before or after discount

il check condition of all my head parts this weekend when i start to rebuild mine

That was just list price as there was a sale on. :)

Looking good Mark :smile:

How come you bought a new set of diff bolts? At the price they are for a set I'd have used the originals from the ATV box with some oil proof thread lock. The nuts have cerated bases anyhow to lock them into to plate washers.

Cheers,

Yeah, tell me about it. For some stupid reason I got it into my head that bolts where not used but rivets. Why I don't know. So at least I have the piece of mind to know that all the bolts and nuts are new and not worn - I'm grasping there!! :lol:

Few updates. Just come back from 2 weeks of this over in the states

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decided the day after that I needed a rest. So a 300mile 6 hour round trip would be perfect!

Leaving Derby first point of call was TL Darby Volkswagen Buxton to pick up some engine parts

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So engine parts in hand next stop Aldon Automotive in Stourbridge to drop them off

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and the engine in question

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Nearly done and as always a great bunch of people to talk to.

Then off to Steven Brear Gearboxes in Leeds.

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again a really good bunch a guys who rebuild my ATV box and fitted the LSD.

So its actually getting closer than ever to get the engine and bits together. only taken me nearly 18months!

Wow, awesome work going into this mark as always.

Be good to see it at the track day!

  • Author

Cheers.. Yeah I'm looking forward to it too. you coming along then?

Few extra parts.

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Full length cambelt cover. This came from a Seat

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The finished gearbox and a replaced Polo G40 diff!

Also recieved my uprated healight wiring look from James together with some uprated bulbs from Euro Car Parts

http://www.clubpolo.co.uk/forum/index.php?showtopic=306266

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  • 1 month later...

Any progress on this?

  • Author

Yeah quite a bit actually :)

A few weeks ago I stumbled upon a Retro Car Magazine meet at Rockingham.

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And they were doing a 30min track time over the lunch period. So I thought it would be rude not too.

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At the end of the session we had a track parade which was good fun!

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Also Huyi is in this months Retro Car!

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Also took her out on a night drive where we ended up in York. Haven't done one for ages and it was nice to head out with the setting sun.

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Next was Stanford Hall. I really love this show so I wanted to make sure she was all nice and clean. So one epic cleaning session was needed

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She came out rather well

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Also the engine change has started. The 1.4 has been removed!! so now is the long task of getting all the bits nice and tidy. I'm also looking to to a bit of a suspension refresh as well

Old Dirty H&R dampers and springs in struts

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Nice clean struts ready for H&R dampers

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Need to do something with the exhaust manifold. Easy option is to re-wrap it, but I am looking about getting it ceramic coated. So will decide over the next week.

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Worked on her more today. Mainly getting all the bits sprayed up and painted. But as it was nice weather decided to have a BBQ and sit outside. :)

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Don't half scrub up well!

Wow this set up, I love this polo so clean

  • Author

Cheers guys :)

  • 3 weeks later...
  • Author

Bit of an update..

Started taking the engine out. Will be sad to see this engine go. As its a been a brilliant engine however it is now up for sale!

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Also I wanted to get the engine bay up to the standard that I would like so started to clean up parts.

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Picked up some new toys

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Also had a trip down to PPP to pick up a subframe

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I mocked up the air filter for the carbs. This isn't ideal as the mount point is actually recessed a bit. So if had to mount them right at the top of the backing plate.

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The drill came in really useful as I basically used it to chain drill them out

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The finished item

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And test fitted them. Its pretty good that they had to be fitted like this as it gives more under bonnet clearance

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Picked up some leads from Magnecor

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Used a birthday gift voucher from MaxRPM to purchase some track control arms with eccentric rose joint

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Test fitted for clearance

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This little fella came to help!

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Also Picked up some parts from VW Classic via VW Heritage

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I hope that I can still get this to Polo Show!! :-D

I would love to see this at poloshow!

  • Author

I can confirm she will be at the Polo Show :)

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Picked her up from Southam Mini & Metro Centre yesterday after they had done the initial tune. Done about 200 miles so far just another 300 odd to run her in properly and then back for the final tune up! :)

Few bits that I need to do. Gear linkage needs adjusting and I need to sort something with the exhaust manifold so it stops vibrating on the arb! :)

Awesome mate, love new bits and everything looking so fresh, it's like an old car but new haha

& back to Southam I see :) they were impressed with your AFH when I was up there last

Looking good!!!
"Because race car". :D
(That little fella was looking for some new turbo!)

its looking great Mark.

all done nicely rather then my back street bodge jobs.

A credit to you.

the easy way around the arb is, to lose the arb lol

  • Author

Awesome mate, love new bits and everything looking so fresh, it's like an old car but new haha

& back to Southam I see :) they were impressed with your AFH when I was up there last

Cheers.. Yeah the Southam guys are really good so it needs to go back in a few hundred miles time for the final tune. Their yeard and workshops are so cool. Could spend a while up their just looking around! :)

Looking good!!!

"Because race car". :D

(That little fella was looking for some new turbo!)

Ha.. yeah he was cool. That is an M4 nut so he was only ikle!

its looking great Mark.

all done nicely rather then my back street bodge jobs.

A credit to you.

Cheers... oh its still a bodge.. it just polishes up nicely!! :-D

the easy way around the arb is, to lose the arb lol

Yeah but then the front end goes all wobbly :-D I have thought about it.. maybe when I have some cash to spend on some fully adjustable suspension.
  • 1 month later...
  • Author

Not much to update but here is a picture of the Aldon 'crate' motor

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With the painted gearbox

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and fitted

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I've also got a new steering wheel. Nappa leather with red stitching and a centre red stripe

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and also some photos from The Polo Show

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Currently the car is away at JR Fabrications having a custom exhaust manifold being built. As it was getting so annoying vibrating on the ARB. Also I didn't think the other one was too great.

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Can't wait to see it all built up!! :)

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