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kerrly's Mk2 Golf 16v

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I await to find a thread where someone has a picture saying, look at this tool, he can't spell bless him

You have to keep it now to share the story :lol:

  • 3 weeks later...
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^^^One can hope!

Sprayed the wheels today:

picture18-2.jpg

Will be getting lowered on Tuesday, and going in the bodyshop friday so its sweet for UD.

Haven't seen one yet, I may well do it for you :badgrin:

Looks alot better dude 8-)

  • 4 months later...
  • Author

I forgot about this thread!

Weitec Ultra GT 60/60 kit with lowering caps on the front:

FrontShocks.jpg

RearShocks.jpg

Springs.jpg

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Also have a new d/s wing on there now, new rear bumper and colour coded boot plinth.

New wiring in places and sorted the other wires as they were abit messy in the engine bay.

Then the engine will be taken out so i can clean the bay, paint the engine/gearbox and polish the inlet like my bros engine bay:

Kerrly1Valver.jpg

  • Author

Oh and you can blame the Polos for the slow progress!

not keen on you are exhaust man but all to there own i guess. the car looks nice and for £1000 u cant go wrong:)

you should do her up like these. minus the vr6 split on the one at inters tho:)

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Kuszpit :)

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This looks tip top man 8-) Really nice, best colour too imo :)

am surprised how well that vr6 splitter looks on the front of a mk2 goof

Much better down lower.

As soon as I hit 21 my poopy 8v digifant is going to be replaced by an ABF unit, 16v love!

Can't beat clean oem mk2s

Sam

^^^^ Buy my full ABF conversion, from my cordoba I'm breaking :-D made over 150bhp at the cp rr day, 153bhp iirc 8-)

  • 1 month later...
  • Author

Decided on a new set of wheels. My bro bought them a few years ago but thought they looked to small under his G60 arches so I'm having them. They were in OK condition paint wise but some of the lips were crap. Just a few pics from my refurb.

Nitromos stage:

picture36-1.jpg

Metal filler:

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Sanding the lip:

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Finished:

picture37-1.jpg

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top refurb job , top car ,keep it up m8

  • 3 months later...
  • Author

Bit of a big update: The wording might seem odd as I'm copying a few posts from another site! and my brother is doing it, i don't talk about myself as a 3rd person haha

pics of my progress so far.

oaky4.jpg

lost a bit of the front end. The drivers wing i being replaced as it had some rust on the edges.

oaky2.jpg

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i do love how a mk2 front end comes apart to give good access :-)

closer pic of drivers side chassis leg - 20years of grime... last time its ever this diry.

oaky1.jpg

after a few hours and far too many distractions i called it a day as it was too dark.

oaky3-1.jpg

doesnt look like a massive amount has been done but I've been cleaning and preping parts to paint and ones to polish as i remove things so everything is nicely boxed up with its nuts/bolts/washers. Finished the day by untangling the wiring loom which was a pretty nasty job.

Plans tomorrow are

1) driveshafts off

2) gear linkage off

3) exhaust manifold off

4) engine out :D

More pics to follow once photobucket stops being gay.

DAVE

Aka Mikes Mechanic and brother

_________________________________

got to spend a couple of hours on it today whilst dodging the rain.

wasnt able to get hold of my engine hoist so the engine is still in but only sat on engine mounts. nothing else is attached .

Decided to whip the head off so i can get it cleaned, fit new valve stem seals, skim it an get it painted.

oaky6-1.jpg

started giving the firewall an bit of a clean and began removing the wiring loom.

oaky7-1.jpg

the spaghetti incedent :lol:

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all the wiring loom will be stripped out and dumped in boiling water to help make it supple again ready to be retouted through the rain tray and chassis legs where possible.

Next time the engine bay will definately be empty!

Dave

________________

cracked on a bit today and have the engine + box out and split.. I am going to put a new clutch in and have the flywheel lightened so thats being taken care off.

In the meantime whilst the head is also due to be sent off to have new valve stems, valves an a skim i continued half an half, colour is gloss black.

oaky13.jpg

front and sides done.

oaky15.jpg

some of the engine components after a few coats of primer.

oaky12.jpg

few coats of gloss black

oaky14.jpg

last job of the day before it got too dark was try and find some more paint on the inner wing + strut.

oaky16.jpg

looking better after a clean- i have removed 99% of the seam sealer to reveal more paint.

going to have to be patient now an wait for the head an couple of parts but that gives me time to finish cleaning the bay an re-wiring.

il try an get some proper daylight pics next time.

dave

____________________________________-

Did a bit more today and have managed to upload a few of the pics from yesterday when the engine came out.

a daylight pic of the bay just before the engine came out.

oaky18.jpg

and its GONE

oaky17.jpg

put a bit more paint on some of the engine components

oaky20.jpg

oaky19.jpg

Can only continue work in the engine bay now until some parts turn up.

DAVE

______________________________

Basically everything is going to be black bar a couple of bits like the inlet which will be silver. Replacing nackered bolts, wireing loom and other bits will be sorted.

It will still be a standard 1.8 16v engine. Its getting painted black as most of my bro's engine is silver.

My new d/s wing and rear bumper will be fitted, I have sold the black leather interior and gone back to the 'Rainbow' interior.

Hopefully this will be finished around January time.

  • 3 months later...
  • Author

Few more updates:

not a lot of updates. progress has been halted for a little while but will restart this weekend.

in meantime a couple of pics of the trial fit of the engine harness. i split it all out into individual wires an started routing wires a bit more discreetly.

in one end

oaky21wiring.jpg

out the other

oaky23wiring.jpg

oaky22wiring.jpg

the harness for the wiper motors, heated washer jets, Ecu, coil, isv and few other bits have been routed through.

Engine harness will run across top of bay down the back of firewall through chassis leg and out in the middle inline with gearbox across gearbox and to engine. lighting harnesses will run all way through chassis leg to front of the engine bay.

DAVE

__________________________________________

few more updates....

things are starting to get put back together now. since taking the pic i have added all the water pipes as well.

oaky26.jpg

just need to get hold of a new PAS bracket and get a new bolt for the PAS pump.

oaky25block.jpg

block has been decked/skimmed and pistons cleaned up an back in.

i painted the gearbox fitted new seals, nice push rod and cleaned all the insides up.

oaky28gbox2.jpg

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fitted a new Luk clutch kit

DSC00147.jpg

The cambelt/pulleys and box are now all fitted and ready for the head to go back on. then the engine is ready to go back in.

still hoping to have it done in the next couple of weekends

DAVE

____________________________

made a fair bit of progress today :)

nearly finshed the wiring.. this is the lighting loom, main engine harness all going through the chassis leg

oakywiring1.jpg

subframe, driveshafts and steering rack all painted and refitted

oakywiringdone.jpg

engine and gearbox are back in

enginebackin.jpg

Put the slam panel and front end togther so i can start mocking up the engine wiring loom as it needs to be lengthened and hidden.

enginein2.jpg

Starting to look more and more like normal

enginein3-1.jpg

enginein4-1.jpg

i may get a chance to get the head on tomorrow but i will be doing some work on my own golf getting ready for Ultimate Dubs to..

DAVE

________________________________

yo,

had a day off today and a rather large hangover :oops: but managed to get my act together and do a few hours work on mikes car.

reinstalled all the air intake and fuel lines

oakyengine123.jpg

Head is back on - just need to torque the bolts up. exhaust/inlet manifold on and i began putting all the engine accessories back on.

oakyengine12345.jpg

Being a horder i have 2 spare 16v wiring looms so this one certainly came in handy allowing me to extend the existing loom and maintain genuine VW plugs and preserve the correct wiring colours.

oakyengine123456.jpg

new wiring attached

oakyengine1234.jpg

plan is the wiring will run under the crossmember loop up under the front engine mount and wrap around the side of the block. I'm going to wrap all the wiring in black cable tidy to so it will blend in very well.

left it like this

oakyengine1234567.jpg

once the head is torqued up all that i need to do is:

1) set the timing, fit the cambelt

2) rewire the alarm

3) wrap the wiring

4) fit rocker cover and other half of inlet

5) paint the fuel lines

6) HT leads - which will be hidden under the inlet manifolf

7) build a extended pipe to the ISV so it can be put under inlet manifold to hide it

8 ) fit battery

Then i think the engine is done.

Another jobs is to fit a new steering column and sort out the ignition wiring after some ****wit tried to steel a car with no ****Ing engine it :roll:

Nearly there tho....

DAVE

Very nice, you should get a rado power steering bottle whilst you're on with it all.

Also, since I'm shopping for you, braided fuel lines are easy to find these days and will make all the difference.

Great work, respect

I've been stripping my white mk2 Digipants 8v today and this further more inspires me.

^Rich are you saying a rado power steering bottle is a better way to go? The bracket that holds my power steering reservoir is well rotten. Would a rado one be a better option maybe eliminate the rotten bracket?

The rado one fits in that gap inbetween your washer bottle and your battery, I'd post a pic but I can't be arsed.

You need the lines for it too but it's all easy to fit.

*arsed.

8S3Powered354.jpg

Edited by Rich

Nice one, cheers for that and nice motor vehicle.

stole the pic from somewhere on here. :ninja:

  • Author

Will try an see if i can get one soon enough as I'm hoping to have the car done in the next 2 weeks.

Cheers for the info!

  • 2 weeks later...
  • Author

I did actually do more work but didnt get pics. Fitted this

DSC00208.jpg

The DOHC 16v will be painted Oak green but the essentially this is the only bit of shiny silver in the bay.

____________________________________

with the weather being so good i decided to roll the car out the garage so it can see sunlight for the first time since just before xmas and because it needed a serious clean as it was under a inch of dust and crap!! No pics before but imagine if id parked it next to a volcano - there was that much dust!

started off with the car with no wings/bonnet/lights etc

within a few min i had one wing back on

DSC00211.jpg

then other side

DSC00212.jpg

bonnet on

DSC00213.jpg

nearly there

DSC00213.jpg

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Bonnet isnt shut in this pick so will sit lower. the main thing is i need to straighten the panel gaps for the passenger wing so it matches the drivers side and i need to push the drivers side wing in just a tad to make the swage line perfect. TBH I'm going a bit OTT but i want it to look straighter than factory.

Engine now has fluids in it and all that i need is a charged battery, a cambelt temsioner and a PAS bracket + some PAS fluid and we can try to Fire her up!!!

I know I'm getting close now, MOT is booked for 2 weeks time on monday and then we have a week until the national meet.....

DAVE

  • 1 month later...
  • Author

Been using it the last week and have loved it.

My bro polished it and back to blacked it and its come up real nice.

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Will get a pick of the bay once we have sorted it out again after what the garage did.

  • 2 months later...
  • Author

New wheels:

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