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Harry's 6n Polo - 20VT Conversion & Smooth Bay

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FINALLY got the engine in and now mounted on its own weight :) just need to do the Dogbone mount one day next week and then I can crack on with the wiring, linkage, pedla box etc....

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Put one the of wings back on to see how the bonnet would sit

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Space between Throttle Body and Bonnet - I have about 2mm gap so got it pretty perfect!

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Downpipe being delivered Monday, Brand New Turbo will be ordered next week too and got a Hydraulic Pedal box from a Lupo tdi coming next week as well

Harry

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  • Slight update.....it is now fully MOT'd, taxed and insured as of Saturday morning. I've been driving it the past 2 days with no problems apart from the boost hose that clamps on the turbo likes to pop

  • Picked it up yesterday, It's an animal - Pics and videos to follow over the weekend

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Ah more pictures you sneaky bitch! lol looks good man but personally i think once you sort the dogbone mount out youll realize that you can tilt the engine forward more and raise it up an inch as the plenum will be further forward giving more clearance. i just think it sits too straight but still it look mint man i may be wrong......

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Ah more pictures you sneaky bitch! lol looks good man but personally i think once you sort the dogbone mount out youll realize that you can tilt the engine forward more and raise it up an inch as the plenum will be further forward giving more clearance. i just think it sits too straight but still it look mint man i may be wrong......

Haha :p yeah hopefully, I am going to have a mess about with the dogbone and see if I can try make the inlet drop down a bit more and then raise it up :)

It's getting exciting now :p and not even close lol!

I reckon if you bring it up about three inches you'll be more excited.

find some pics of other people doing the conversion so you can see how high their engines sit ?

Bit worrying at how much of the chassis leg you have cut away....I'm presuming your plating that back up and continuing to smooth the bay. I really hope this works because youve been hit with nothing but bad luck and itd be nice to see it come good for you =D

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I reckon if you bring it up about three inches you'll be more excited.

find some pics of other people doing the conversion so you can see how high their engines sit ?

There isn't any info or pics really of how others sit with the front end off.....

I will see how I get on and possibly raise it a bit if it causes me problems :)

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Bit worrying at how much of the chassis leg you have cut away....I'm presuming your plating that back up and continuing to smooth the bay. I really hope this works because youve been hit with nothing but bad luck and itd be nice to see it come good for you =D

Lol it worried me too but don't worry I've welded the hole thing up now and just have a small cut out for the gearbox :) now the engine is in, I'm concentrating on getting the bay back up to standard and basically re-doing the whole drivers side now.

Yeah tell me about it lol....everything goes wrong lol. Fingers crossed everything from now on should be straight forward with no problems :D

Well done matey, take that fitting off the TB you dont need it. I have gives you more clearence plus it needs to lean abit further forward, ill send you some pictures over of mine when i get chance ;)

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Well done matey, take that fitting off the TB you dont need it. I have gives you more clearence plus it needs to lean abit further forward, ill send you some pictures over of mine when i get chance ;)

Cheers :) Ohh really what is it for then? Lol....

Yeah i need to see yours! You got it all fitted now?

IIRC its for the charcoal cansiter. It might be ;)

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IIRC its for the charcoal cansiter. It might be ;)

Okay that's good, won't be running that :)

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Downpipe :D

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Shiny :D

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Shiny :D

Very :D don't want to put it on the car now! Lol

Is that custom made for the polo or is it a standard stainless item?

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Is that custom made for the polo or is it a standard stainless item?

It's from Qpeng and is made for a MK2 golf/MK2 Ibiza which are the same sort of platform as the polo so hopefully should be okay, if not will chop and get it Re-welded :) I'll let you know how it goes!

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Few more pics of the downpipe ;)

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Is that brazed? It's fucking gorgeous.

Braze on that?! Wouldn't last I don't think lol

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Is that brazed? It's fucking gorgeous.

No lol it's tig welded, As Harris.Racing said it wouldnt last as long brazed. You can brace exhausts but welding is much better :)

Edited by haz911

Few more pics of the downpipe ;)

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loving the progress bro, cant wait to go for a rip in this :)

p.s.. nice toes bro loool

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loving the progress bro, cant wait to go for a rip in this :)

p.s.. nice toes bro loool

Hopefully should have some more this week since i got a week off :D and get it lined up to see the fitment :)

Yeah will have to come up and show you ;)

Hahahaha :p

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Some bits that got delivered Friday :)

Oil Return Feed

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Hydraulic pedal box ;)

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Happy Christmas! :)

Edited by haz911

  • 2 weeks later...
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So I had to make a few adjustments to the Lupo Tdi Pedalbox which was Fly by wire and i needed it to be cable so first I took off the throttle pedal and fly by wire unit from the pedal box then grinded off the bracket which holdsthe fly by wire unit in place.

Then you needed to move the part which holds the cable (Believe this was universal on the pedal box - Was only 1 inch out of place) so simply chopped off and re-welded in place. Job done for the pedal box and it fits perfect :)

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Some work was needed on the gearbox so a good mate of mine took on the job of cleaning it, sanding it down etc and then putting it in high build primer for me :)

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Going to Colour match this weekend to pickup the paint for the engine bay and also choose a colour for the gearbox and engine mounts :D

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Went down to Colour match on Saturday and had hundreds of different colours around the 'Shade' I was looking for so it was a hard choice :(

Anyway I went for a Audi Pearl Grey Colour for the gearbox and engine mounts :)

Pics of the gearbox after it had painted then lacquered:

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The pics of the gearbox just dont do it justice, my mate done a really good job considering how greasy etc this gearbox was at the start! If anyone is interested in some bodywork, painting or smoothing give me a shout as me and my mate can do very good rates :)

Also got some paint for the engine bay too - looking to have it painted and the engine fitted for its final time by end of Feb :D

Harry

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