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Harry's 6n Polo - 20VT Conversion & Smooth Bay

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Well done man looks amazing :) you done a wire tuck. I'm in the middle of doing mine so much hassle :(

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  • Slight update.....it is now fully MOT'd, taxed and insured as of Saturday morning. I've been driving it the past 2 days with no problems apart from the boost hose that clamps on the turbo likes to pop

  • Picked it up yesterday, It's an animal - Pics and videos to follow over the weekend

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Cant wait to see this done =D hurry up with that video lol

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Well done man looks amazing :) you done a wire tuck. I'm in the middle of doing mine so much hassle :(

Cheers man! Haha tell me about it....takes forever extending each wire :(

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Cant wait to see this done =D hurry up with that video lol

Haha I have no battery for the car so I have to take it out my daily and it's tipping it down :( lol!

Cant wait to see this done =D hurry up with that video lol

Haha I have no battery for the car so I have to take it out my daily and it's tipping it down :( lol!

Dedication ;)

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Cant wait to see this done =D hurry up with that video lol

Haha I have no battery for the car so I have to take it out my daily and it's tipping it down :( lol!

Dedication ;)

Haha tipping it down man :(

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Video as promised :D you can hear its lumpy as anything and also starter motor sounds shit so there is definitely something up with it!!

http://i825.photobucket.com/albums/zz171/haz911/85f5d28c.mp4

Anyway also had my re-trimmed seats in storage....got them re-trimmed about 6months ago! Hopefully going to weld up some runners for them this weekend do the interior is all done.

Sneaky pic :p

b2ca7209.jpg

Edited by haz911

Top work on getting it running mate

Seats look as tho their going to be beautiful carnt wait to see a full picture

  • Author
Top work on getting it running mate

Seats look as tho their going to be beautiful carnt wait to see a full picture

Thanks mate.....still needs a lot of work (as you can hear from video) lol

Seats hopefully be fitted this weekend :D

ALOT of work lol sounds terrible at the minute but at least youve got the hard part done now =D

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ALOT of work lol sounds terrible at the minute but at least youve got the hard part done now =D

Haha yupp :( pretty sure it's mainly a map and the starter motor isnt switching off once fired!

haha well done mate on getting it fired up!

Sure you haven't got a 1.9tdi in that instead of the 1.8t :p I'm sure a map will sort that out bro ;) I haven't touched mine in over 2 weeks!

incred mate! looking so nice, nice to see so much time and effort into just getting the engine in! can't wait till every things running smoothly!

The starter just needs to be taken apart and greased up bud...i had the same issue with my golf 20vt, the fix usually lasts about 6 months but beats buying a new starter. The cause is a build up of clutch dust in the starter.

See here: http://uk-mkivs.net/forums/t/171910.aspx

8-)

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haha well done mate on getting it fired up!

Sure you haven't got a 1.9tdi in that instead of the 1.8t :p I'm sure a map will sort that out bro ;) I haven't touched mine in over 2 weeks!

Cheers man! Hahaha it does sound like a Diesel lol......I have read the codes and it comes up with Injectors etc which I have upgraded so confident just needs a map ;) hoping to get it put back together etc this weekend and then get it mapped next week!

Unless anyone is running a AGU with a K04 on a custom map....and I can 'Flash Copy' their ECU :p then just get the map tweaked lol.

incred mate! looking so nice, nice to see so much time and effort into just getting the engine in! can't wait till every things running smoothly!

Thanks mate :) Neither can I, had enough of spending every weekend on it now! lol.

The starter just needs to be taken apart and greased up bud...i had the same issue with my golf 20vt, the fix usually lasts about 6 months but beats buying a new starter. The cause is a build up of clutch dust in the starter.

See here: http://uk-mkivs.net/forums/t/171910.aspx

8-)

Cheers man :) but i had another look last night and I think the problem is the Live feed, for some reason when the battery is connected the clocks come on straight away without even turning the ignition on so I think one of the power feeds is in the wrong place :( Any idea what that might be? I've noticed there is only 1 main live feed that comes from the Battery Terminal inside the car and then is connected on a small box with 3 other switch lives.

Any idea?

Cheers man :) but i had another look last night and I think the problem is the Live feed, for some reason when the battery is connected the clocks come on straight away without even turning the ignition on so I think one of the power feeds is in the wrong place :( Any idea what that might be? I've noticed there is only 1 main live feed that comes from the Battery Terminal inside the car and then is connected on a small box with 3 other switch lives.

Any idea?

You mean you have the live coming from the battery and going onto the polo gti 'bus bar' which sits under the fusebox- each one connects to a relay of some sort, so just be sure you have them all the right way. That bus bar or small box as you call it is part of the interior loom and i cant see you getting the connection wrong, since you only undid one of the nuts to remove the GTI engine loom to get fettled...

Cheers man :) but i had another look last night and I think the problem is the Live feed, for some reason when the battery is connected the clocks come on straight away without even turning the ignition on so I think one of the power feeds is in the wrong place :( Any idea what that might be? I've noticed there is only 1 main live feed that comes from the Battery Terminal inside the car and then is connected on a small box with 3 other switch lives.

Any idea?

You mean you have the live coming from the battery and going onto the polo gti 'bus bar' which sits under the fusebox- each one connects to a relay of some sort, so just be sure you have them all the right way. That bus bar or small box as you call it is part of the interior loom and i cant see you getting the connection wrong, since you only undid one of the nuts to remove the GTI engine loom to get fettled...

  • Author
Cheers man :) but i had another look last night and I think the problem is the Live feed, for some reason when the battery is connected the clocks come on straight away without even turning the ignition on so I think one of the power feeds is in the wrong place :( Any idea what that might be? I've noticed there is only 1 main live feed that comes from the Battery Terminal inside the car and then is connected on a small box with 3 other switch lives.

Any idea?

You mean you have the live coming from the battery and going onto the polo gti 'bus bar' which sits under the fusebox- each one connects to a relay of some sort, so just be sure you have them all the right way. That bus bar or small box as you call it is part of the interior loom and i cant see you getting the connection wrong, since you only undid one of the nuts to remove the GTI engine loom to get fettled...

Yeah that's it, comes direct from the battery inside the car and goes into a small black box (Next to fusebox) with 3 other switch lives connected into it. They are all connected and screwed on separately but all connected via a metal bar inside the black box so the current must run through all of them via this metal bar anyway which I think is why as soon as I connect this 1 permanent live feed the clocks automatically turn on without the ignition.

I've got a feeling it needs to go somewhere else to power these switch lives that are in this little 'bus bar' box....

Ill have a look at the wiring diagram and see what I can find!

Cheers man :) but i had another look last night and I think the problem is the Live feed, for some reason when the battery is connected the clocks come on straight away without even turning the ignition on so I think one of the power feeds is in the wrong place :( Any idea what that might be? I've noticed there is only 1 main live feed that comes from the Battery Terminal inside the car and then is connected on a small box with 3 other switch lives.

Any idea?

You mean you have the live coming from the battery and going onto the polo gti 'bus bar' which sits under the fusebox- each one connects to a relay of some sort, so just be sure you have them all the right way. That bus bar or small box as you call it is part of the interior loom and i cant see you getting the connection wrong, since you only undid one of the nuts to remove the GTI engine loom to get fettled...

Yeah that's it, comes direct from the battery inside the car and goes into a small black box (Next to fusebox) with 3 other switch lives connected into it. They are all connected and screwed on separately but all connected via a metal bar inside the black box so the current must run through all of them via this metal bar anyway which I think is why as soon as I connect this 1 permanent live feed the clocks automatically turn on without the ignition.

I've got a feeling it needs to go somewhere else to power these switch lives that are in this little 'bus bar' box....

Ill have a look at the wiring diagram and see what I can find!

I think you need to find out which wires you touched when you 'cut out' systems from the interior and engine bay loom.

I know my golf's dash display comes on without the headlamp switch on- but thats because i programmed it to do that via vag tacho...and it comes on when i put the ignition on.

I think you need to look at the headlamp/interior illumination circuit...

I'm already getting a headache with Naz's wiring :( as i have drive by wire...but the DBW wiring on the TT is on the interior loom! not like the polo GTI where the plug just comes on the engine bay wiring...

When you removed the ABS wiring, i hope you kept the 'drive CAN' wire (orange and purple/brown) wire that goes to the clocks from the ecu. You can easily mistake it as being part of the ABS wiring as the same colourish wires are present at the connector for the ABS pump...if you remove this, it may also cause the clock illumination and running issues.

Edited by DubbPrince

I'm sure you'll sort it mate, got my mount back today so i should have some updates soon! but going away to Weston-S-Mare in a couple of weeks for a few days with my boys so wont be doing much! haha!

My plans are Dog-bone mount first, Downpipe and exhaust made up, back to bodyshop, get back and fit. Start, Drive...Crash? ;)

  • Author
I'm sure you'll sort it mate, got my mount back today so i should have some updates soon! but going away to Weston-S-Mare in a couple of weeks for a few days with my boys so wont be doing much! haha!

My plans are Dog-bone mount first, Downpipe and exhaust made up, back to bodyshop, get back and fit. Start, Drive...Crash? ;)

Hopefully soon :) I think I just need to book a few days off work and get everyone round to just finish it! lol...

Sounds good man :D Haha lol you up for a track day when there both done? 8-):badgrin:

I'm sure you'll sort it mate, got my mount back today so i should have some updates soon! but going away to Weston-S-Mare in a couple of weeks for a few days with my boys so wont be doing much! haha!

My plans are Dog-bone mount first, Downpipe and exhaust made up, back to bodyshop, get back and fit. Start, Drive...Crash? ;)

Hopefully soon :) I think I just need to book a few days off work and get everyone round to just finish it! lol...

Sounds good man :D Haha lol you up for a track day when there both done? 8-):badgrin:

Track day!? The question you should be asking is which track ;)

Course ill be up for that whill have to wait till I've got 888's on the rear aswell though!

I'm seriously thinking just taking my time with it (not like i already have) but alot of shits gone off atm so my head aint in the right place (heart to heart wtf...) haha! but i will get on with it set me a date and ill do it!....maybe...

  • Author
Track day!? The question you should be asking is which track ;)

Course ill be up for that whill have to wait till I've got 888's on the rear aswell though!

I'm seriously thinking just taking my time with it (not like i already have) but alot of shits gone off atm so my head aint in the right place (heart to heart wtf...) haha! but i will get on with it set me a date and ill do it!....maybe...

Haha not sure man...any track will do as long as there is lots of cars to play with ;) To be fair I am debating with the idea of tracking it, stripped out, cage, R888, buckets etc but not sure yet lol. Think I might just get it running first then see what I want to do lol.

Ahh okay man.....hope your alright, I'm sure you will sort whatever it is out :) your new date: 31st July :p need to see these updates!

Track day!? The question you should be asking is which track ;)

Course ill be up for that whill have to wait till I've got 888's on the rear aswell though!

I'm seriously thinking just taking my time with it (not like i already have) but alot of shits gone off atm so my head aint in the right place (heart to heart wtf...) haha! but i will get on with it set me a date and ill do it!....maybe...

Haha not sure man...any track will do as long as there is lots of cars to play with ;) To be fair I am debating with the idea of tracking it, stripped out, cage, R888, buckets etc but not sure yet lol. Think I might just get it running first then see what I want to do lol.

Ahh okay man.....hope your alright, I'm sure you will sort whatever it is out :) your new date: 31st July :p need to see these updates!

Is that July next year? :p

yeah ill be fine just traded the mrs in for a better model this one came with more miles but a faster, stronger engine with smaller tyres oh and bigger airbags... ahha!!

yeah man well that was my plan all along, custom dash using Audi clocks keep it simple, no heater just a motorsport de-mister, caged, buckets etc...

  • Author
Is that July next year? :p

yeah ill be fine just traded the mrs in for a better model this one came with more miles but a faster, stronger engine with smaller tyres oh and bigger airbags... ahha!!

yeah man well that was my plan all along, custom dash using Audi clocks keep it simple, no heater just a motorsport de-mister, caged, buckets etc...

Lol I wish, its about time we both finished these 8-) stressing me out spending every Saturday on it and just seems to drag out forever!

Hahaha sounds good man :p Take it easy, don't want her breaking down on you ;) lol..

Yeah that's a good idea, will see once its all done and how I get on with my comforts like having a dash etc lol.

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