Skip to content

My Polo Coupe S - Project Part deux

Featured Replies

EPIC!

On one hand I cant wait to see this finished, but on the other the fun bit is the journey.

Keep up the progress i'm loving this.

  • Replies 1.3k
  • Views 290.7k
  • Created
  • Last Reply

Top Posters In This Topic

Most Popular Posts

  • mark_crox
    mark_crox

    I don't know what you mean......

  • Right a bit of an update is over due me thinks. Last August I noticed some rust under the sill trims.. Luckily is was only light surface stuff where there was a thin covering of paint. So after cryin

  • Cheers Simon. I does go well and the more miles I put on the engine the quicker it seems to get :) Not really done much apart from completing the 2000 mile european road trip. Hit Polo Treffen in Ho

Posted Images

  • Author
EPIC!

On one hand I cant wait to see this finished, but on the other the fun bit is the journey.

Keep up the progress i'm loving this.

Cheers..

I know what you mean.. it really is fun messing round with them.

Engine is out!!!

101_1673.jpg

101_1674.jpg

101_1676.jpg

101_1677.jpg

101_1679.jpg

That just leaves the wiper motor, the heater fan and the engine bay wiring loom. Will call the bodyshop this week and see if I can book her in in the next couple of weeks :)

  • Author

I have to say.. Brake Cleaner.. is there anything it can't do??

b9c3da46.jpg

it was great for getting all the tar stuff off the back of the car (only left side done in picture)

Removed the heater system...

d6467a16.jpg

... wiper motor and engine bay loom.

101_1685.jpg

101_1683.jpg

101_1687.jpg

Jobs for tomorrow

- Remove Door windows

- Remove Door latches

- Remove interior loom (maybe)

- Remove side rubbing strips

- jet wash and de-grease the whole car

  • Author

Did more bits and bobs today

Took the side strips off

101_1697.jpg

101_1696.jpg

Cleaned the bay.. still have to do the scuttle area

101_1706.jpg

Removed the interior wiring loom

101_1709.jpg

all that as meant my garage is like

101_1710.jpg

101_1711.jpg

This shows the how much the colour has faded over the years..

101_1708.jpg

More cleaning tomorrow.. oh joy! :)

  • Author

Its the polos last night at home tonight. Tied up the boot and the bonnet and going to tie up the doors tomorrow,

Final pics at home for a while

101_1718.jpg

101_1720.jpg

101_1719.jpg

101_1725.jpg

  • Author

So the car went today..

101_1726.jpg

101_1727.jpg

101_1728.jpg

101_1739.jpg

101_1761.jpg

101_1782.jpg

101_1790.jpg

101_1791.jpg

Looking good Mark! Let me know how you get on with the bodyshop - I'm planning a similar strip-down and refurb/paint for mine within the next 18 months.

  • Author
Looking good Mark! Let me know how you get on with the bodyshop - I'm planning a similar strip-down and refurb/paint for mine within the next 18 months.

Cheers! :thumbsup:

Well I'm heading over to the bodyshop to morrow for my first day working on it. Should be fun!

sweet, moving on nicely.

you going for the same colour, or something different?

  • Author

Cheers.. Same colour.. from the outside it should look totally original :)

When to the workshop today. Started by working on the wing.

IMAG0063.jpg

Taking off all the surface rust with a die grinder and all the edges to make sure they are ok. Also stated doing the Slam panel as well

IMAG0062.jpg

Mike.. the other guy who is working on the car removed the spare wheel well.. sorry no pictures of that.

Heading back there in 2 weeks after Goodwood.

Went to Vanfest as well today and got ideas/quotes for the headlining and carpet!

  • 4 weeks later...
  • Author

Another morning at the body shop.

IMAG0146.jpg

going a bit further with the wings to see if there are any problems. This one had some filler in it to fill the small dent.

This is the rear valance repair and the new wheel well.

IMAG0149.jpg

it will be smoothed down before paining.

This was totally hidden. even I didn't know it was there. As he was sanding it down a bubble was getting bigger and bigger and it just burst with a load of water in it.

IMAG0148.jpg

also in that arch we found

IMAG0147.jpg

lol that looks like a squash ball!

love this thread btw, truly inspirational, keep the updates coming!

  • Author
lol that looks like a squash ball!

love this thread btw, truly inspirational, keep the updates coming!

Yep, its a squash ball. A yellow spot one to be precise! :)

Well I spend 4 hours at the bodyshop each saturday morning working on it so work will be slow but consistant.

Things that I'm going to do over the next few weeks thats not body related:

Paint the new fuel tank with Por15

Make dial pod for the Oil temp and Pressure

Build speaker pods for speakers

..and learn how to use fibreglass :)

  • Author

Another morning at work! It was just me today which was rather nice and satisfying. The tasks where to strip back the rear arches.

IMAG0166.jpg

Yes that is another hole. It seems this arch was worse than I thought.

IMAG0160.jpg

it seems water was sitting in the rear chassis rail. All this will have to be taken back.

IMAG0172.jpg

The other arch which is the worse one.

IMAG0175.jpg

The main problem with rusting is the whole you see. This whole was a metal tube which the fuel tank breather pipe runs though. This get filled with mud and just rots!

IMAG0174.jpg

A lot of the inner arch had gone.. :(

IMAG0173.jpg

All the sanding discs I used

IMAG0177.jpg

IMAG0178.jpg

Her new home .... for a while it seems.

Great work from day one Mark.

Nice to see yours coming along in the bodyshop too.

Really a very inspirational thread. Between you and Saf, you've got me thinking naughty thoughts about 16vs and a soon to be returned to the road Mark2 :lol:.

  • Author

Cheers Karl..

the AFH suits mk2's wonderfully.. 8-)

Mike started to cut and plate up the passenger rear arch

IMAG0190.jpg

IMAG0189.jpg

I took the drivers sill back to metal

IMAG0188.jpg

Windows out next week :)

Done a google search last week on putting bucket seats into a mk2 and somehow came across your topic on fc, then just recognised your avatar on here and looked through your topics to find this.

Nice interesting read, top work (Y)

  • Author

Cheers :thumbsup:

the threads basically the same on both forums! :)

Keep those pics coming :-).

Some excellent resto work here mark :) dread to think what my rear arches are like

This is sounding so promising. Wish i could see half the pictures,but the picture intensive opening post kills the rest of the page for phones.

I'll just have to wait till i either get a new laptop - or next see it in the flesh.

  • Author
This is sounding so promising. Wish i could see half the pictures,but the picture intensive opening post kills the rest of the page for phones.

I'll just have to wait till i either get a new laptop - or next see it in the flesh.

Sorry Mikey.. but a build thread with out pictures is not a build thread! :-D

This trip was a scary day for me. I was cutting off the drivers sill... unaided and supervised eeeekkkk.. [-o<

Time to wake up the car..

IMAG0208.jpg

Started by making up the line for cutting..

IMAG0209.jpg

the first cut.. see how perfectly straight it is :?:

IMAG0210.jpg

the inner sill being revealed

IMAG0211.jpg

the whole outer sill off

IMAG0221.jpg

the clean bit

IMAG0222.jpg

the rust

IMAG0220.jpg

This is the breather pipe for the tank. Its what has caused all this. As you can see half is missing and its cause a load of rust.

IMAG0212.jpg

That is the other side of this

IMAG0175.jpg

So it would appear that I need to do some work here. I'll have to check what access I have on the inside if not it means some of the quarter panel is coming off. :(

Yikes!

Hope you can find a quarter if you need to go that far. There was a rumour that VW still had them in stock at around £150. How true this is, is another question!

  • Author

Well its part rumour. They are on back order but the price is £300!

Excellent, I'm doing the same with a bready the same colour!!!

I have a complete coupe rear quarter, one of the sell off stock jobs. Was going to use to chop and convert square to round but using golf arches now. If you need drop me a pm.

Which 3m pads do you use that fetch the underseal off best, used various but got to order more!!!

Create an account or sign in to comment

Recently Browsing 0

  • No registered users viewing this page.

Important Information

We have placed cookies on your device to help make this website better. You can adjust your cookie settings, otherwise we'll assume you're okay to continue. Terms of Use Privacy Policy Guidelines

Account

Navigation

Search

Search

Configure browser push notifications

Chrome (Android)
  1. Tap the lock icon next to the address bar.
  2. Tap Permissions → Notifications.
  3. Adjust your preference.
Chrome (Desktop)
  1. Click the padlock icon in the address bar.
  2. Select Site settings.
  3. Find Notifications and adjust your preference.