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My Polo Coupe S - Project Part deux

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Ahh ok

Reason i asked was Higgo said you where running a R1 fuel pump. Must be mixed up with someone else, or i just mis-heard lol.

Just realised how cheap that one is, compared to a facet. any difference? Looks the same all but the stickers lol.

Ahh nope.. not me.

The cheapness is why I got it. Its been fine for the last 12 months :)

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  • mark_crox
    mark_crox

    I don't know what you mean......

  • Right a bit of an update is over due me thinks. Last August I noticed some rust under the sill trims.. Luckily is was only light surface stuff where there was a thin covering of paint. So after cryin

  • Cheers Simon. I does go well and the more miles I put on the engine the quicker it seems to get :) Not really done much apart from completing the 2000 mile european road trip. Hit Polo Treffen in Ho

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  • Author

Made a plate up for the aerial hole

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This will be welded in place and then covered with a small bit of filler

Got the replacement sill in place

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Currently being held on with rivets to hold in in place whilst its spot welded.

And I started to clear off all the under seal on the front arches :)

picked up some gauges as well

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2 weeks off now so I might start sorting and cleaning stuff that's in the garage.

Where you get them gauges from mark?

Also, How are you going to run the oil temp and pressure?

  • Author

Got them 2nd hand from another Forum.

Will be running a sandwich plate between the oil filter and the block and run both the senders from that.

  • 3 weeks later...
  • Author

Been shopping...

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sorry for the soft focus :)

Also have ordered the interior fabric from Germany so hopefully it should be here in the next week or 2 :)

I so wish my amount of rott was as small as yours!

Didn't think you could get the quarter panels anymore, i got mine old stock from a show a couple of years ago. I think i also checked with my parts department a while back and they ordered them but they never came so presumeably obsolete :? Think they were fibbing :x

  • Author
I so wish my amount of rott was as small as yours!

Didn't think you could get the quarter panels anymore, i got mine old stock from a show a couple of years ago. I think i also checked with my parts department a while back and they ordered them but they never came so presumeably obsolete :? Think they were fibbing :x

Well I haven't got to the other side yet! :-)

Well I wasn't holding out any luck but the Parts Guys at Listers VW in Stratford where great and it turned up in 3/4 days I was shocked. They did say it was on back order so I was expecting it to take months not days. But it makes life so much easier as we can now take the panel off and deal with all the rusts underneath.

First work on the car in 2011!

Took the brake callipers off and they are going to be refurbished and re-painted

Continued to clean the gunk off the inside of the wings

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The sill repair has been welded in

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and the replacement sill has been clamped on ready for welding next week

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Looking rather sorry for it's self

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Also we took the drivers rear glass out so we can start to take off the rear quarter panel

Sorry if this has already been answered lol, i had a good look but couldnt see anything near where you fitted it.

The stainless 4 branch, did you have any problems fitting it and the ARB?

I've seen that the stainless AFH exhaust mani wont fit as it fouls the ARB, yet you don't seem to have had a problem? unless I've missed it lol.

Edited by B-shaw

  • Author

You have to at least have G-Laderseite ARB block which pull the ARB forward and even with those fitted I had to space them down few mm to clear the exhaust. :)

Got them 2nd hand from another Forum.

Will be running a sandwich plate between the oil filter and the block and run both the senders from that.

But you need the correct sender don't you? and are you going to make the sandwich plate? Or are the for sale?

Reason i'm asking is because one came in my scirocco, with no wires going to it etc and just wondered where the usual place was to get a pressure signal from.

M

You have to at least have G-Laderseite ARB block which pull the ARB forward and even with those fitted I had to space them down few mm to clear the exhaust. :)

Ahh, so something like a plate between the mount on the car and the block itself? Same as the plate that holds them on? how many mm's would you say?

I bloody hated fitting mine, i was hoping to never have to take them off... Damn it :lol:

  • Author
Got them 2nd hand from another Forum.

Will be running a sandwich plate between the oil filter and the block and run both the senders from that.

But you need the correct sender don't you? and are you going to make the sandwich plate? Or are the for sale?

Reason i'm asking is because one came in my scirocco, with no wires going to it etc and just wondered where the usual place was to get a pressure signal from.

M

Yes you need the senders but you just use standard VDO senders which you can pick up. I've already got a sandwich plate I just have to see about black and exhaust manifold clearance.

You can't use the standard pressure sensor as they are just set to send a signal at a certain pressure.

  • Author
You have to at least have G-Laderseite ARB block which pull the ARB forward and even with those fitted I had to space them down few mm to clear the exhaust. :)

Ahh, so something like a plate between the mount on the car and the block itself? Same as the plate that holds them on? how many mm's would you say?

I bloody hated fitting mine, i was hoping to never have to take them off... Damn it :lol:

Yeah I really hate them last time I fitted them I said I would blow £500 and get a subframe! :)

Yeah same plate. Its about 5-10mm.

Legend!!

You have just saved me worrying about having to get a subframe, then having sump clearing problems :lol:

There a bugger, but it saves me said £500 which i really don't have haha.

Cheers dude :D

how much was your rollcage and where did you get it from ??

  • Author

I got it off eBay from Safety Devices as I believe it was a clearance thing. But I think they are still available from them.

Looking good :grin:

These gauges are from an Audi 80 quattro (B3 chassis), from which you can also get the senders off. I have the same fitted in my mk2.

awesome car matey !

  • Author

Cheers guys.. :)

Car went up on the jig today. Mike fought with the sill to get it right before welding. The sill I have is a replacement panel which is designed to fit over the existing sill. So he has had to shrink it down to fit. When they say if you want a decent fit then buy original.. they are not lying! :)

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Also my suit material turned up today!

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  • Author

A really productive day today!

Started by drilling out all the spot welds and then cutting the pillar.. being careful not to cut all the way though!

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Marked up the rear pillar

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And cut it..

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Followed the panel all the way down to the bottom

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Mike, welded the Ariel hole and did some sanding and smoothing

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Thats it now for 2 weeks as I'm doing the rolling road day, but I'm going to try and start my speaker pods!

Fair play Mark- not many people would put a grinder through their rear quarter!

Whens the finish date?

  • Author

Yeah its was a really weird thing to do. I was conflicted between thinking 'what the f**k am I doing' and 'this is fun!' :-D

Well realistically I don't think I have a completion date. I wanted to get it done by the start of may but as thats only 12 weeks away and the interior will take 2 and rebuilding will take 2/4+ weeks then there is no chance that the body work will be done. So I'm hoping that the Polo show will be its unveiling! :)

Yeah its was a really weird thing to do. I was conflicted between thinking 'what the f**k am I doing' and 'this is fun!' :-D

Well realistically I don't think I have a completion date. I wanted to get it done by the start of may but as thats only 12 weeks away and the interior will take 2 and rebuilding will take 2/4+ weeks then there is no chance that the body work will be done. So I'm hoping that the Polo show will be its unveiling! :)

There's always the best intention to stick to a completion date but it hardly ever happens unless it's realistic. I recon you'll do it for polo show. There's no way i'm setting a date for Goldie :lol:

Nice work, it's getting there 8-)

Yeah its was a really weird thing to do. I was conflicted between thinking 'what the f**k am I doing' and 'this is fun!' :-D

Well realistically I don't think I have a completion date. I wanted to get it done by the start of may but as thats only 12 weeks away and the interior will take 2 and rebuilding will take 2/4+ weeks then there is no chance that the body work will be done. So I'm hoping that the Polo show will be its unveiling! :)

Don't use scary numbers like that :lol:

I'm aiming for the trackday, but as said, completion dates come and go lol.

I reckon you could have it done for the trackday, who needs a completed interior and tasty paintwork ;)

My 'resto' pales in comparison!

There's some proper graft going into this. I like the thoroughness and attention to detail.

It might just be enough to persuade me to get back on with mine after payday.

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