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My Polo Coupe S - Project Part deux

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  • mark_crox
    mark_crox

    I don't know what you mean......

  • Right a bit of an update is over due me thinks. Last August I noticed some rust under the sill trims.. Luckily is was only light surface stuff where there was a thin covering of paint. So after cryin

  • Cheers Simon. I does go well and the more miles I put on the engine the quicker it seems to get :) Not really done much apart from completing the 2000 mile european road trip. Hit Polo Treffen in Ho

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  • Author

First batch of parts going off to the power coaters

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Car up in the air to clean up the underside and to get the rear beam off

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Rear beam off

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boot, bonnet, doors and wings all primered up

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This will the last time I see her now for 3 weeks. It should be the case that she will be all painted next time I see her!

Fantastic stuff mate :-) Are you still definitely going with the original colour or have you toyed with the idea of changing it....?

Nice work, good to see someone getting a proper full respray, not just around the outside. Are you going to get it all rust proofed during the re-build?

  • Author

Yeah I have thought about changing the colour, I thought about the comet blue but at the end of the day you don't see too many in the Calypso Metallic and the idea is that it should look original from the outside (bar the wheels). So its staying green! actually its quite surprising how much the paint has faded it, so currently its a very silver green so when its done the colour over the whole of the car will be very different.

Yep the whole of the underside is going to be re done and all the arches.. and then everything will be cavity waxed. I've gone this far so I might as well continue! :)

Yeah I have thought about changing the colour, I thought about the comet blue but at the end of the day you don't see too many in the Calypso Metallic and the idea is that it should look original from the outside (bar the wheels). So its staying green! actually its quite surprising how much the paint has faded it, so currently its a very silver green so when its done the colour over the whole of the car will be very different.

Yep the whole of the underside is going to be re done and all the arches.. and then everything will be cavity waxed. I've gone this far so I might as well continue! :)

There is a breadvan somewhere in my area (seen it a few times passing through the town) that Calypso green and there's another that burgundy, only ever seen one burgundy one here and no Calypso Green ones. It will look awesome when it's painted, metallic paint was an optional extra by the way so you can tick that off the OEM list.

  • 1 month later...
  • Author

Long time no post..

the car is currently looking like this.. :)

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This week it should have been primered inside and painted underneath.

Picked up a load of stuff from the powder coaters

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A petrol tank, Rear Beam and front Anti Roll Bar

So currently building up the suspension so the shell can be put back on to the wheels for the outside to be painted!

So have been building up alll the new rear brakes. But First some things needed painting.

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Rear drum and stub axle

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Front struts

this is coming together so well. cant wait to see more :)

  • Author

Cheers... can't wait till its all together.

Went to see it today

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All the inside has been rubbed smoothed ready for painting

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fitted some new sound deadening in the front

Looking good!

  • 2 weeks later...
  • Author

Its Painted!! :)

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My word! Not fucking about are we Mark?! Nice to see a full shell resto job. Just wish I had the $$$$$$

However, I'm suprised your still running the standard ARB set up. With all the work and the use it will get, invest in a subby!!

Fantastic, can't wait to see it back together.

awesome progress mate!

I'd recommend investment into a subframe too,

Stage 2 and retain the ARB.

Looking amazing though mark!

  • Author

Cheers Guys.. :) It will be nice to get her home! :)

Well a subframe might come later but a stage 2 one. The problem I have is I don't know one will fit with the AFH as I already have to space the arb down and forward to clear the manifold. Renegade had the same problem with his PPS one. So I might have to see if the boys at PPP can test fit one and see what needs to be done to make it fit! :)

How much was the powder coating then mark?

Looks great!

  • Author
How much was the powder coating then mark?

Looks great!

£144 that included some work on shot blasting a tool box..

Stage 2 will fit, as the bar sits infront of the ARB

You can then space it down the same as you would just the ARB.

Do it mark, Pick one up at the RR ;)

Oh and yeah, wow!!! It looks amazing!!

How long till you start putting things back on? I'm excited :lol:

Mark, I have a stage 3 not bolted to a car atm and wont be for a while. If you want to borrow it at all, your more than welcome.

It looks fantastic :D now you have the fun part of putting it back together ;)

Cheers Guys.. :) It will be nice to get her home! :)

Well a subframe might come later but a stage 2 one. The problem I have is I don't know one will fit with the AFH as I already have to space the arb down and forward to clear the manifold. Renegade had the same problem with his PPS one. So I might have to see if the boys at PPP can test fit one and see what needs to be done to make it fit! :)

wack a mk3 sump ect on there. should be alright then i hear?

didnt someone get pps (iirc) to modify a subframe they were buying to clear an afh sump?

  • Author
Cheers Guys.. :) It will be nice to get her home! :)

Well a subframe might come later but a stage 2 one. The problem I have is I don't know one will fit with the AFH as I already have to space the arb down and forward to clear the manifold. Renegade had the same problem with his PPS one. So I might have to see if the boys at PPP can test fit one and see what needs to be done to make it fit! :)

wack a mk3 sump ect on there. should be alright then i hear?

didnt someone get pps (iirc) to modify a subframe they were buying to clear an afh sump?

Yep.. that was Renegade (Dan)

I want to leave the sump and pump as standard as the engine has proven it self reliable so I don't really want to mess with it :)

fair point mate! good luck! it looks like its brand new!

PPS done exist anymore do they? Last time i checked, he was exploring other things or something

Forgot about the sump on the AFH, and it being so bloody deep. Stage 3 is out of the question until that is remedied. My offer still stands though mark if you want to mock it up or something

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