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My Polo Coupe S - Project Part deux

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  • Author

Cheers :)

The top 3 bolts are the bolts out of my mk2 engine. I'm looking to get some bolts for the bottom 2. I think they are M10 1.5.

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  • mark_crox
    mark_crox

    I don't know what you mean......

  • Right a bit of an update is over due me thinks. Last August I noticed some rust under the sill trims.. Luckily is was only light surface stuff where there was a thin covering of paint. So after cryin

  • Cheers Simon. I does go well and the more miles I put on the engine the quicker it seems to get :) Not really done much apart from completing the 2000 mile european road trip. Hit Polo Treffen in Ho

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  • Author

Alternator and pulley is on.

DSC00882.jpg

I've used 2 30mm M10 bolts to secure the bottom fixing plate.

Next step is to find a appropriate alternator belt and send the flywheel off to be balanced and lightened.

Edited by max_crox

So thats the Mk3 alternator with the AFH alternator pulley?

Was that difficult to swap?

  • Author
So thats the Mk3 alternator with the AFH alternator pulley?

Was that difficult to swap?

Once the nut was off it was easy, it just slides off. But getting the nut off was a pain, but I remembered that I have a battery powered impact wrench so with that it just came off very easily :)

Nice little tip there, i guess ill have to find an impact wrench. Got the 1.3 out of mine last night so need to start looking at the engine mount. Do you have any more pictures?

Also, I'm planning on using the 8p box, what flywheel are you running?

  • Author
Nice little tip there, i guess ill have to find an impact wrench. Got the 1.3 out of mine last night so need to start looking at the engine mount. Do you have any more pictures?

Also, I'm planning on using the 8p box, what flywheel are you running?

I'm using a standard Mk2/3 flywheel and GT clutch with the GT box.

Pictures of the mount?

DSC00873.jpg

  • 2 weeks later...
  • Author

Picked up the flywheel last week.

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They took a kg off, so now it weighs 4.2kg and it has also been balanced.

And once I worked out how to use a clutch alignment tool I got it fitted :)

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Engine is coming out next weekend!

kool

looking good

If you have facebook, theres a crude video from when i got my car running for the first time :thumbsup:

  • Author
If you have facebook, theres a crude video from when i got my car running for the first time :thumbsup:

Cool... would like to see that :)

  • Author

The day started well

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Got the car in the air

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Removed the exhaust, manifold and air intake

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Removed the bonnet

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Hooked up the crane

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And placed it in the garage

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Which left this

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Jobs for tomorrow, fit the gearbox to the new engine, Remove the wiring loom and fit the distributor to the new engine. And then just plonk it back in the engine bay... simple! :)

where did you get you are flywheel done?

  • Author
where did you get you are flywheel done?

Chesman Engineering in Coventry

its a good feeling when you've got the engine dangling in the bay ready to be hooked out, i didnt have to remove the bonnet when i removed my lump, straight out the top. realy short loop of chain between the lifting eyes and it was fine.

hope today went just as well!

  • Author
its a good feeling when you've got the engine dangling in the bay ready to be hooked out, i didnt have to remove the bonnet when i removed my lump, straight out the top. realy short loop of chain between the lifting eyes and it was fine.

hope today went just as well!

This is true.. :)

Today wasn't as productive due to the weather but i did get a few things done.

Fitted the GT box to the engine

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removed the AFH distributor

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Removed the GT wiring loom

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Which left a nice clear engine bay.

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Some swift progress going on here!! hmmm carbs coming carbs coming :-D

  • 2 weeks later...
  • Author

Well I should get my manifold and carbs back next week.... humm didn't I say that last week?!?!?!? :)

To tide me over I gave the block a bit of a paint

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I also quickly painted the new wheels. They will get properly done in the next couple of months

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Picked up an alternator belt from halfords. HB680g if any one needs one :)

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Also I have ordered my new manifold which should be with me next week.

I've taken the rest of the GT loom out of the car and that is already to be sold... so if anyone wants a GT engine conversion for a MK2 you know where to get one!!! :)

I've got all my old Mk2 stuff down from the loft ready to be put back in and thats pretty much it.

Might be putting the engine in this weekend. Or I might wait and get some new engine mounts from VW.. humm.. :)

Looking good mate, cant wait too see that manifold!

Did you re-use the flywheel bolts? Cheers for the altenator belt code!

  • Author

Cheers,

Well the exhaust Manifold turned up this morning and if I haven't heard anything tomorrow I'll chase up the inlet manifold.

As for the flywheel bolts you need to use new ones. I think they were about a quid each from VW and you need 6 of them.

Mark..

love this car, good work :thumbsup:

i'm looking forward to having a proper look at it at volksfest in may :p

  • 2 weeks later...
  • Author

Some updates

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Fuel pump, Filter regulator and oil catch tank.

Last week the exhaust manifold turned up... so here an picture of a nice shiny thing..

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Also on sunday I decided that I would spray up the front slam panel

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The wiring loom is fully in now and the interior is back in. Next step is to mount in the new fuel pump and filter and the oil catch tank. I have Thursday and Friday off work so these will hopefully get done then but I also have to replace the steering rack on the BM and get some new tyres for it.... more money!

Ohhh and ..

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:-D

  • Author

Next is to make up an accelerator cable bracket... any one made one???? any pictures?? :) also I think I have to wire in a choke. Any idea how this fits though the bulk head or is a new hole needed..

Any help on this would be great :)

coming on nicely

are you going to be running that 16v motor in it ??

  • Author
coming on nicely

are you going to be running that 16v motor in it ??

Cheers and yes I am :)

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