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Berg Cup (rally Car)

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what size did you change the carb jets to??

Edited by nykie

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  • cheers should be ready with in the next month now.

  • ye ticks over lovely and it revs so clean I'm really happy with it i was having thoughts that i would have to but mbe or some managment for it after it run last time but the way forward is late spec c

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I had the carbs set up by bogg bros in yorkshire and they made the manifold for the carbs and that was £275 posted

the exhaust manifold was from phil j and was £160 posted.

as for the jets bogg bross did it so sorry I aint got a clue.

Looks like your exhaust manifold is a 6n manifold, at least when you compare the 86c manifold and the 6N one on Superspint.com. How does it fit around the arb area and oil sump? Does it connect easily to the 86c exhaust?

6N vs 86c

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yep its the 6n exhaust it fits fine its close to the anti roll bar but as I'm pulling that forward by 15mm it clears it.

as for sitting a mk2 exhaust system i dont know as I will be making my own system.

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this weekens was taken up with removing an axle from the chevette so not much work done on the polo but started on the bias pedal box and fixing the seats and hydraulic handbrake.

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Suede Steering Wheel and carbon dash would looks the nuts with your setup

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I've got the steering wheel but as for the dash I cant afford that haha.

Fine!

It's all I like!! Very good job and great project. I dream of a Mk2 with this block and bike carbs, like yours!!

Your post is on my favorit links now! :thumbsup:

next your be sorting the handling with a custom sub frame and wishbone setup?

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I'm afraid not I love polo handeling with a few tweeks. lol

I loved how my old one handeled but this will have better suspension.

Edited by heg123

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some progress this weekend.

made the holder for the vertical handbrake and welded it in

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made the master cylinder bulkhead mod

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cut bulkhead to hit the bias bedal box in

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then weld it all up in place

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side exit through sill same as was on blondie the pipe will be cut back to suit the beg arch when fitted

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then time for underocat again

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good news is the car should be in paint by next weekens and ready for the put back together stage

bad news is there wont be time to build the engine before the 1st rally so it will be running a standard afh

on bike carbs for that then a rebuild after.

Looking good. I know what you mean about polo suspension. It's not the must advanced thing on the planet by a long way, but when you're used to it and know how to control it, there's definatly something about it's directness.

looking good!

Aww cool I love these progress threads, looking forward to seeing how it turns out!! Keep us informed, keeps me dreaming of what I could do with the correct skills/time/space/money..... but in the mean time have loved watching this thread....

Keep up the good work and keep updating!!

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cheers should be ready with in the next month now.

Cant wait to see this finished!!!! you built my dream mk2polo!

Looking good. I know what you mean about polo suspension. It's not the must advanced thing on the planet by a long way, but when you're used to it and know how to control it, there's definatly something about it's directness.

agree 100%

i love the way my car handles and its even better now with new standard rubbers and wisbone. so much fun

£17 each for wishbones with bushes :o what a bargin!!!!!

and new anti roll bar bushes.....just feels great now, well worth the purchase

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I run with nylon bushes on the front and my sumpguard stops the car flexing so my front is a pretty stiff setup and it works well.

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a trip to gsf anf got some bits

cambelt

cambelt tensioner

cambelt idler

cv joints

cv boots

water pump

head set

thermostat housing

volvo 4 pot calipers

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Might sound like a dumb question but what is the pipe sticking out the side for? :?

For the exhaust pipe to sit in to, to stop damage maybe?

  • Author

as on most side exits they come out under the sill and when I did that back in 2004 I knocked it off so I did the same to blondie cut the sill away an rebuild it with a pipe in so the exhaust can sit in it to protect it and I never knocked it off again.

So I've done the same again and as it says futher up this will be cut back to suit the berg arch.

  • 2 weeks later...
  • Author

after todays work.

arches back on fitted around exhaust cage fited wings on. ready for paint.

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more to come over the bank holiday weekend less than a month before the rally now

looks awesome, is that a safety devices cage?

  • Author

cheers.

yes it is.

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