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rust removal + arch flare

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me and jimmi spent the day grinding & sanding to take the rust out of my rear arches. then we got a bit carried away and decided to flare the arches.

this is what we have so far...

Before

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After Sanding

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After Grinding

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what we have so far

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There will be loads more pics on their way soon. too many to put on atm.

Edited by BigAl.MK4

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lets hope the wheel wont come into contact with the arch...

looks abit of a bodge tbh.

good stuff for giving it ago:)

hmmmm not guna work mate

you should have got them welded and not used fibreglass its guna crack withing you are next drive

Get your welder ut geezer and get yourself some repair panels ... :S

how bloody big do the pictures have to be?!

did you mask up to spray either?

A Bodge and a shit one too!

pikesville

It ain't finished yet. Stop panicing its gonna look fine! It it cracks it cracks and we'll weld it up. Besides its already been driven and it ain't cracked yet, what the hell do you guys think fibreglass is for? Pudding? It ain't golden syrup you know!

So far this has cost about £15 - £20. How many bodyshops do you know that can do this kind of work for £20? It still needs sanding with the orbital sander, refibreglassing, sanding again, filling, sanding and then the entire panel repainting.

You boys have no faith at all, these are my pics (of the passenger side):

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It will work, I will make it work with dedication and positive attitude.

and a welder obviously lol lol lol

how bloody big do the pictures have to be?!

did you mask up to spray either?

They don't call him BigAl for nothing you know. BigAl takes big pics.

A Bodge and a shit one too!

At least we used fibreglass and not cheddarcheese.

each to their own...your car, your work, your choice :-D just hope you never sell this without telling the people that it goes to that half the car is papier mache lol

Well yeah. I guess the fibreglass is better than continuously rotting metal. I don't think Al plans to sell the car.

Just wait for the updates people.

good work man

tuff job to tackle but you seem to be doing rather well

keep it up!!!

Thanks nykie! At last one positive comment!

Edited by JimmyB

I'd be wary that you didn't cut enough of the rust out of the outer arch panel to begin with. I know from experience that you have to cut it right out and start fresh if you want to keep the rot out and those arches were in pretty bad shape to start with. How did a VW get that bad anyway? Looks worse than my MR2!!

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good work man

tuff job to tackle but you seem to be doing rather well

keep it up!!!

Thanx M8... we WILL get the job done.

I'd be wary that you didn't cut enough of the rust out of the outer arch panel to begin with. I know from experience that you have to cut it right out and start fresh if you want to keep the rot out and those arches were in pretty bad shape to start with. How did a VW get that bad anyway? Looks worse than my MR2!!

I knew there was rust but just never had the drive to attack it, until I turned around and there was jimmy with a sander and one bare arch... then we just thought f**k it

Dude, all the ingrain rust was ground out inside and out of the arch, so chill. I ground past the rust and onto the good metal where there was no rust at all. If you can see dark patches on the metal then thats where the grinder has burnt the metal from it getting so hot!

I'd be wary that you didn't cut enough of the rust out of the outer arch panel to begin with. I know from experience that you have to cut it right out and start fresh if you want to keep the rot out and those arches were in pretty bad shape to start with. How did a VW get that bad anyway? Looks worse than my MR2!!

It may LOOK worse than the MR2 but at least the shell underneath is solid! :-D

Thats not bad for 20 quid, I'm getting the rust removed from my rear arches while it's in the bodyshop and it's costing quite a bit more than that :(

Will be interesting to see this finished. :thumbsup:

Dude, all the ingrain rust was ground out inside and out of the arch, so chill. I ground past the rust and onto the good metal where there was no rust at all. If you can see dark patches on the metal then thats where the grinder has burnt the metal from it getting so hot!

Haha; Who's not chilled!? I'm only trying to help you guys :p

Dude, all the ingrain rust was ground out inside and out of the arch, so chill. I ground past the rust and onto the good metal where there was no rust at all. If you can see dark patches on the metal then thats where the grinder has burnt the metal from it getting so hot!

Haha; Who's not chilled!? I'm only trying to help you guys :p

Well come on then dude, stop mincing about in Bath and get welding! :-D

i shall be keeping an eye on this, my m8 is thinking of attempting this on his breadvan soon, fair play for giving it a go & i hope it all goes to plan =)

Yeah, I'm gonna post the rest of the pics up when its all finished (including the front arches) as I don't want negativity jinxing Jimmy B's work :D

Screw the Haters, Post work Post work =)

good work pal, hope you get it spot on

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