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Mattie's 6n Polo 1.8 20 Valve Turbo Project

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Okay small update on how i went with the Inlet last night. Spent around 3 hours on it so far still needs the last two ports opening up a little more then need to polish all of them and get rid of the heavy marks.

I used my engineering background to perfect the shape of the holes... stencil time! I mocked up against the head and the head ports were 2mm smaller in all aspects than the gasket so i used that rule of thumb...

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WP_20130326_013 by Mattie20vt, on Flickr

First two before finishing heavy cutting

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WP_20130326_014 by Mattie20vt, on Flickr

The finish from the heavy cutting tool. (Use morrisflex counter sinking bits as thats all i can get on my hands on this week...)

8595607400_08fc67d0e2.jpg

WP_20130326_020 by Mattie20vt, on Flickr

Thats all.

  • 2 weeks later...
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  • Author

Not alots been happening my inlet isn't finished yet as I'm waiting on some bits for my die-grinder as the bits i were using are for Steel/Titanium and were clogging up within seconds.

But in good news had my windscreen fitted... its a 6n2 screen so i can run the plastic 6n2 roof strips without the horrid window gap.

£120 fitted for a brand new screen which i thought was reasonable!

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WP_20130327_003 by Mattie20vt, on Flickr

For anyone who has a 6n2 screen fitted to a 6n bear in mind they are slightly wider!!! Make sure the window fitter presses the glass below the door line as mine catches slightly in the top corner but a quick go over with a bit of P80 paper and polished back up it was fine.

  • Author

No updates as such as I'm waiting on some gaskets for the inlet and TB from TPS turning up.

But i have treated myself this week... rather exspensively too!

Ordered... a STACK Boost Gauge, STACK AFR Gauge and a STACK Oil Pressure gauge that came to around £460! Shit me.

also bought some rare little gems in the form of Hoffel Headlights from Nigel on here...living legend proper sorted me out wanted a set since i was born.

Will get a decent update up next week and hoping to have it fired by the end of next week too!:D

Bloody hell that's expensive! haha

Looking forward to seeing the updates man, car is almost there! Loving the colour too :)

  • Author
Bloody hell that's expensive! haha

Looking forward to seeing the updates man, car is almost there! Loving the colour too :)

Its getting there still! Ha cheers man.

awesome! :) cant wait to see this thing running mate

  • Author
awesome! :) cant wait to see this thing running mate

Thanks pal, hoping to have it fired up next week.

awesome! :) cant wait to see this thing running mate

Thanks pal, hoping to have it fired up next week.

How you going about firing up your motor?? How have you set you loom up as i need to wire and fire up mine now

  • Author
awesome! :) cant wait to see this thing running mate

Thanks pal, hoping to have it fired up next week.

How you going about firing up your motor?? How have you set you loom up as i need to wire and fire up mine now

I'm running the audi interior loom aswell so its plug and play with the engine harness. I will be frigging it though wont be off the key.

  • 3 weeks later...

Fancy doing me a Favor and measuring something on your gearbox for me please mate il what's app you too ;)

  • 2 weeks later...
  • Author

Guess i should update this to keep the thread alive. Not done alot or anything much on this recently just been buying more bits like a Forge Intercooler but no pictures of it =/

Heres a couple of pictures for your pleasure.

After porting my inlet manifold the paint was pretty beat up so decided to flat it out prime it up and paint it the same purple as my roof and bay.

3rd coat of paint (still wet)

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WP_20130422_003 by Mattie20vt, on Flickr

Then after the paint had dried and 2nd coat of laquer.

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WP_20130425_005 by Mattie20vt, on Flickr

I'd also been after a set of these for years and they weren't actually for sale but i managed to twist his arm (Thanks Nigel!)

These will be painted the same purple as the rest of my gear.

HOFFELS! Not Morrettes

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WP_20130411_001 by Mattie20vt, on Flickr

8737157119_ec21fe1bc1.jpg

WP_20130411_003 by Mattie20vt, on Flickr

Thats all for now, got some bits on order that i will be fitting over the next week or so. Also had my rear bumper finished off and painted so that will be fitted soon and recieved my new boot lid today... bought another jap spec one!

Hopefully have a good few pictures for you all next week.

Edited by Mattnaz

Mmmm borbets 8-) :-D

  • Author
Mmmm borbets 8-) :-D

They got sold a hell of along time ago!

  • Author

Couple of pictures of the stuff I've been buying!

Got myself another Japanese bootlid after regrettably selling my other one to Taylor.

Bargain price from mr Vee-Dub!

This will be going down to the paint shop tommorow when i pick up my rear bumper.

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WP_20130514_002 by Mattie20vt, on Flickr

Then i bought this last week (i think) for a really good price. Its abit old its used but it still works a treat! Since the pictures I've took it too work and put it through our parts washer and painted satin black.

Forge Intercooler for mk4 golf gti 1.8t, aslo got a load of pipework but my god its cheap shit.

8742766415_f3482ba6d4.jpg

WP_20130514_003 by Mattie20vt, on Flickr

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WP_20130514_004 by Mattie20vt, on Flickr

thanks!

looking forward to seeing this bootlid on here!

  • Author
looking forward to seeing this bootlid on here!

Me too man! Its going to paint this weekend.

just looking forward to seeing this finished hahaha

  • Author
just looking forward to seeing this finished hahaha

Coming to a UD 2018 near you...

  • 4 weeks later...

Any update on this?

hofeles! rare as rocking horse shit! :nod:

hofeles! rare as rocking horse shit! :nod:

You after a set?

  • Author
Any update on this?

Not really had the time recently but progress has been made on a few things, go away next week so hopefully should have some good progress for next month!

hofeles! rare as rocking horse shit! :nod:

Yes ;)

hofeles! rare as rocking horse shit! :nod:

You after a set?

Shush chris no one whats to buy stuff off you! ;)

  • 3 weeks later...

any updates?

  • Author

None as yet. Been sorting out my daily driver with coilies and wheels. PLus been way to hot to work but the bootlid is at the painters along with a few other bits.

  • 2 weeks later...
  • Author

Selling the jap lid now. Saving my money to get this done rather than fuck around.

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