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Mattie's 6n Polo 1.8 20 Valve Turbo Project

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its quite easy to forget that your doing this project too lol unlike Harry, your not quite as stuck to the forum as he is lol how long do you thing you have left before this will see tarmac???

Haha what you trying to say :lol:

He\'s saying GET A LIFE ;) i joke...

Haha got to admit I get some stick from my Mrs for constantly being on my phone :lol:

looking end june with fingers crossed that everything goes well which it usually doesnt.

THIS :evil:

What? Not soon enough? Too soon?

The :evil: face sends me mixed signals... not in a gay way.

Used the wrong face :( Edited above! Lol.....Meant nothing ever goes right! But June is good :) I will pop up in next few weeks hopefully when mines done

Edited by haz911

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its quite easy to forget that your doing this project too lol unlike Harry, your not quite as stuck to the forum as he is lol how long do you thing you have left before this will see tarmac???

Haha what you trying to say :lol:

He\'s saying GET A LIFE ;) i joke...

Haha got to admit I get some stick from my Mrs for constantly being on my phone :lol:

looking end june with fingers crossed that everything goes well which it usually doesnt.

THIS :evil:

What? Not soon enough? Too soon?

The :evil: face sends me mixed signals... not in a gay way.

Used the wrong face :( Edited above! Lol.....Meant nothing ever goes right! But June is good :) I will pop up in next few weeks hopefully when mines done

I noticed ;)

June is good to say i wanted it done 8 months ago! haha, yeah man that would give me a right kick up the arse :)

My problem is my daily is a Caddy so i just keep spending money on that to fix it and make it better, just put some Banded steelies on it today! woop. Polo time.

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So little update just to show what i did Saturday.

Re-built my steering rack with new bits and gave it a lick of paint, then fitted it onto the subframe, put the locking nuts on then the new track rod ends and bolted up to the hubs. So all the steering bits and bobs are brand new/recconed.

Pictures show my painted hubs, new wheel bearings, new coilovers, new track rod ends, new lower arms, repainted sub frame.

(the copper stuff is copper grease)

Can also see on the picture below where I've cut out for extra gearbox clearence then seam welded.

7247183004_901c0cc9aa.jpg

113 by mattnaz, on Flickr

7247183002_5a6a1578e1.jpg

112 by mattnaz, on Flickr

7247182994_1dc0b18490.jpg

111 by mattnaz, on Flickr

Also had a spot of bad luck yesterday... went to change the belt and waterpump on the 1.8T and seems i have a stuck exhaust valve on the first cylinder so might have to whip the head off for a look. Good job i have a spare set of brand new headbolts.

Meerhh theres always something!

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It never rains but it pours! always something holding you back :-(

I'd wipe the copper grease off most of the stuff mate. its nice seeing clean parts :p although I'm all anal like that haha.

I will do when I put it together for the last time dude ;)

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It never rains but it pours! always something holding you back :-(

I'd wipe the copper grease off most of the stuff mate. its nice seeing clean parts :p although I'm all anal like that haha.

I will do when I put it together for the last time dude ;)

hhhhhWINNNN!

Be done for action then? :D

Erm....maybe. Not betting on it now :(

  • 1 month later...
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Long time no updates! Just a little one...

Well ill start by saying that the engine hadnt dropped or got a stuck valve! :-D It was a clearence issue with a bolt on the clutch as I've got rid of the dual mass, but a quick going over with the dremmel and its all gravy ;)

Been many distractions ovetr the passed few weeks that have stopped me working... these being a couple.

Obviously the Caddy broke again (great daily) so heres abit of Caddy love with the local dub knowitall Dan Moody and his project.

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WP_001297 by mattnaz, on Flickr

Then my mate Elv asked if id help him do a full service on the Passat-wagon!

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WP_001324 by mattnaz, on Flickr

But he did treat me to this bad boy ;)

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WP_001315 by mattnaz, on Flickr

Shortly after thought id give the Caddy a quick service and found out when you run low this happens...ground sump plug times!

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WP_001326 by mattnaz, on Flickr

Anyway back to the Polo project!

Started on fitting up the front brakes and adapting the Alfa Romeo Bells so i could mock up the mounts for the brakes, so i drilled up 2 holes so i could mock up. Now i can get some drawings made and some adaptors machined up, also need some new bells making up as Hi-Spec want crazy money for new bells.

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WP_001317 by mattnaz, on Flickr

Is it just me or do they look awesome?

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WP_001322 by mattnaz, on Flickr

Ingenuity my dear Watson :)

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WP_001319 by mattnaz, on Flickr

Thats all for now whilst i wait for my shift partner at work to get back from his hols with my Gearbox mount! 3" Stainless and 2 V-Bands ordered aswell.

Seeya all for an update end of this week.

Good work as usual 8-)

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Good work as usual 8-)

Cheers bro but its literally fuck all to say the time I've had :( this will move on soon! I promise!

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My deadline for this is August 31st as i have a bet with a few lads from work ;)

Well that was joke! 11 months ago...

:-(

Stop going getting pished and get this finished man :lol:

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Stop going getting pished and get this finished man :lol:

I can't help it I'm a typical angry little man! :lol:

But it is in progress mate, just having my brake mounts machined up ;)

OH AND BEN!! I've bought a MK2F ;)

Edited by Mattnaz

stop wasting your money on pieces of junk like a mk2f and get this finished off lol

after looking at the poloshow pictures, it looks like mk4s were in short demand this year. Thinking you harry and josh need to get your 20vts built up...panda needs to get his back in the loop and maybe I need to get back and build something as poor old Rob would have been lonely lmao

stop wasting your money on pieces of junk like a mk2f and get this finished off lol

after looking at the poloshow pictures, it looks like mk4s were in short demand this year. Thinking you harry and josh need to get your 20vts built up...panda needs to get his back in the loop and maybe I need to get back and build something as poor old Rob would have been lonely lmao

I'd have gone down but i had a feeling the mk4's would be in short supply and the majority that show are mk3 owners...no love for the mk4 anymore :( Naz should have his finished off soon too so we'll have to organise a 20vt polo gathering at a show next year. 8-)

I'm up for this :D (If it's finished) Lol.

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Haha! I'm well up for the 20vt 6n takeover. Thatd be brilliant to walk round and see how different each converted car is. Gonna get my finger out my arse on this boys!

deal ! whens the polo show again :lol:

I'll just go buy a 6n shell then and rip the A3 to pieces ;) hahaha

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deal ! whens the polo show again :lol:

Not untill next year now mate, there's plenty more shows though ;)

I'll just go buy a 6n shell then and rip the A3 to pieces ;) hahaha

Sounds like a plan ;)

Ye if you organise a show to go to when they're all finished let me know and ill come. Not a 1.8t but a different engine ha. A polo vs ......... day at santa pod would be good.

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Ye if you organise a show to go to when they're all finished let me know and ill come. Not a 1.8t but a different engine ha. A polo vs ......... day at santa pod would be good.

I do like the sound of that too! See who has the quickest 1/4 mile converted 6n ;)

Ye if you organise a show to go to when they're all finished let me know and ill come. Not a 1.8t but a different engine ha. A polo vs ......... day at santa pod would be good.

I do like the sound of that too! See who has the quickest 1/4 mile converted 6n ;)

Ye, i ment along the lines of the mini vs beetle days that they organise. So like a polo vs corsa day for example.

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Ye if you organise a show to go to when they're all finished let me know and ill come. Not a 1.8t but a different engine ha. A polo vs ......... day at santa pod would be good.

I do like the sound of that too! See who has the quickest 1/4 mile converted 6n ;)

Ye, i ment along the lines of the mini vs beetle days that they organise. So like a polo vs corsa day for example.

That could be interesting with plenty of C20 corsa's and the few VXR's...

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Small update, my shift partner came back to work today so could get my GearBox mount I've had made.

You'll see i made a mock up mount using 1" steel box section then through so weld on it...literally. Took this down to the machine shop and got on machined out of billet 1" ali, its pretty light but strong, didnt want it looking to pretty so just going to polish it and slap a plaque on it, to show I've designed and built the car ;)

I did take some pictures of it after i'd spent 20mins polishing it with a wheel and soap but theyve gone walkies so all i have is these for now, big update hopefully tommorow, when i get this fitted.

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Mount2 by mattnaz, on Flickr

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Mount1 by mattnaz, on Flickr

WORK QUICKERRRRRRRRR! want to see this beast done :-p Some nice work in this, real nice. :-)

Looks like you having fun with it too, haha :D

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WORK QUICKERRRRRRRRR! want to see this beast done :-p Some nice work in this, real nice. :-)

Looks like you having fun with it too, haha :D

You come do it then!

I did all that at work ;)

Got another update that ill write up in abit just waiting for the pictures to email through and I'm gonna be making my dogbone mount tonight :)

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