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Mattie's 6n Polo 1.8 20 Valve Turbo Project

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Okay so got a few more pictures of what i did this morning before work.

This is the mount after id hit it with a medium mop and some soap for about 20mins, this will get proper polished eventually.

7591355524_75d9703dd2.jpg

mount3 by mattnaz, on Flickr

7591355872_f984a8cf88.jpg

mount4 by mattnaz, on Flickr

This is how she looks at sits with the proper mount, still didnt put the top rubber on as theres no real point yet...

7591357130_0d45bb6233.jpg

WP_001367 by mattnaz, on Flickr

7591358420_baf8568b7d.jpg

WP_001365 by mattnaz, on Flickr

Had a proper look round the back and underneath to see how much actual clearence i had and to be honest I'm glad i notched out the subframe as i can only just get about 2 fingers in there...just tight enough ;)

7591359184_c397b104e2.jpg

WP_001374 by mattnaz, on Flickr

Clearence from back of the turbo to the bulkhead.

7591356646_2a8744c673.jpg

WP_001375 by mattnaz, on Flickr

I'm currently working on my dog-bone mount, this is my oh-so technical drawing of my dogbone... :lol:

7591356294_cc3393e14c.jpg

WP_001377 by mattnaz, on Flickr

Back with updates hopefully tommorow, told you I'm putting the effort in ;)

STFU BEN!

Edited by Mattnaz

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As long as the diagram jogs your memory enough when you are making it then its all good :D

Putting effort in? You've stood in 1 spot for 20 minutes with a drill and then walked off and took pictures :lol: WR DIS EFURT! :lol: Joking :p xx

Well edited that post to write STFU :lol: I'm always thinking bowt you too :lol:

Edited by POLOMON

  • Author
As long as the diagram jogs your memory enough when you are making it then its all good :D

Putting effort in? You've stood in 1 spot for 20 minutes with a drill and then walked off and took pictures :lol: WR DIS EFURT! :lol: Joking :p xx

Well edited that post to write STFU :lol: I'm always thinking bowt you too :lol:

Damn right ;)

Ha i didnt even make that mount so nerr ;)

Update coming up in 26 ;)

Edited by Mattnaz

its been 18...

  • Author

Right so here are the pictures from what i was doing last night - DOGBONE MOUNT!

After doing my drawing it gave me an idea of what i could make up.

Decided to utilise the orignal Polo mount and chopped the backside off which houses the rubber bushes and decided the gearbox side would be a solid bolt up.

7597210654_2edda6483d.jpg

4 by mattnaz, on Flickr

After i chopped that i thought it would be better to cut all the way down to the base but forgot to take a photo.

Then took all the rubbers out of it, blasted it with some sand and then gave it a lick of paint.

7597210404_77cd10f1fb.jpg

4.3 by mattnaz, on Flickr

I then cut a small length of box section and a longer peice, drilled a 12mm hole in the furthest end and welded them at 90 degrees and welded to the original mount pivot.

7597211468_d58f482523.jpg

4.2 by mattnaz, on Flickr

Don't judge my shoddy welding, i beefed it up after!

7597211170_a2b10abef9.jpg

4.4 by mattnaz, on Flickr

Then blasted that and gave it a lick of paint.

7597210874_c53615691e.jpg

4.5 by mattnaz, on Flickr

Both together, drying off.

7597211736_eef81c39e9.jpg

4.1 by mattnaz, on Flickr

Will get some more up of it fitted in abit!

  • Author
its been 18...

You can STFU too josh... ;)

its been 18...

You can STFU too josh... ;)

:lol::lol: You do any actual work in work? :-p

  • Author
its been 18...

You can STFU too josh... ;)

:lol::lol: You do any actual work in work? :-p

Not really, i work in machine maitenance. So i only have to work when a machine breaks down so i make sure i fix them properly so they dont break again ;)

  • Author

Okay the pictures finally sent through, fitted it this morning and this is how she sits now. Still need to try the bonnet on to make sure I've got it right but didnt have anyone up at the unti to give me a hand.

Sorry its a little dark my flash has decided to pack in...

7597552464_b71fc64409.jpg

4.6 by mattnaz, on Flickr

Polished Mount with all rubbers on.

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4.7 by mattnaz, on Flickr

and how shes sitting covered in so much dust!

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4.9 by mattnaz, on Flickr

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4.8 by mattnaz, on Flickr

More progress to be made friday hopefully.

Great work, that sump looks really really low ha, thats why mine has shit ride height, is there any shorter sump and pump you can bolt on for more clearance?

thats a shallow one iirc

Great work, that sump looks really really low ha, thats why mine has shit ride height, is there any shorter sump and pump you can bolt on for more clearance?

check out awesomeGTI...they sell it as a complete kit, but you can cut and reweld the oil pickup to suit the sump and with your welding skills, you should also be able to weld in a boss for the oil return and still be able to use the oil level sensor...the kit awesome gives you uses an adapter for the oil return to bolt onto where the level sensor would go (guessing this can get mapped out if theres a light up on the dash).

Great work, that sump looks really really low ha, thats why mine has shit ride height, is there any shorter sump and pump you can bolt on for more clearance?

check out awesomeGTI...they sell it as a complete kit, but you can cut and reweld the oil pickup to suit the sump and with your welding skills, you should also be able to weld in a boss for the oil return and still be able to use the oil level sensor...the kit awesome gives you uses an adapter for the oil return to bolt onto where the level sensor would go (guessing this can get mapped out if theres a light up on the dash).

Aha, cheers for the heads up mate ill have a look now

  • Author

I've already got the shallow sump on haha yeah bought it from awesomegti, came with everything needed to fit it. Good peice of kit to be honest.

But it still only sits about 2" higher than the original. Its around 4" off the floor atm but the front will need to drop about an 1" for my stance. So should have a decent clearence... :paranoid:

Edited by Mattnaz

  • Author

Well probably the smallest and most boring update ever is coming up...

Fitted handbrake cables along with new cable clips for the calipers all Genuine VW aswell ;) except the nuts for the lever...they were found in a pot in a cupboard...

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WP_001397 by mattnaz, on Flickr

Then started to do abit cutting out of the uneeded wiring, still got all this mess to tidy up though. Plan is at the weekend take it all out the car as i now know what is what so can lay it on the floor and rip it all out easier.

The mess...

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WP_001399 by mattnaz, on Flickr

Then took the Comps off the rear and fitted some P-Sluts for the time being, knocked out the steel radius inserts out the wheels so i can now get the tyres taken off and powdercoated then fit up the 888's and see how the sit on the front as i have some 20mm spacers to try too, no pictures though! Probably no update till monday now but we shall see.

CHOW? CHOU? CHOI?..... BYE!

:-D

handbrake cables should have a lock nut on ;) like one left hand the and one right thread that are tightened against each other

jus' sayin'

handbrake cables should have a lock nut on ;) like one left hand the and one right thread that are tightened against each other

jus' sayin'

Left hand thread wont fit on a right hand thread....

jus' sayin'

  • Author
handbrake cables should have a lock nut on ;) like one left hand the and one right thread that are tightened against each other

jus' sayin'

I know but they are aerotight so they wont be coming loose anytime soon ;)

  • Author
handbrake cables should have a lock nut on ;) like one left hand the and one right thread that are tightened against each other

jus' sayin'

Left hand thread wont fit on a right hand thread....

jus' sayin'

I second this motion.

Aye'

Then again it will if your into cross-threading...

Edited by Mattnaz

Big up the fan club massivvvvv

AYEEEEEEEEEEE'

Well done for working that wiring out, I'm struggling with a supposed plug and play setup :lol:

meh

you knew what i meant :wasted:

  • Author
meh

you knew what i meant :wasted:

but did we Joshua...

;)

Wiring sucks. Should be easier for me mines all standard!

meh

you knew what i meant :wasted:

but did we Joshua...

;)

Wiring sucks. Should be easier for me mines all standard!

just josh ;)

your right, wiring wank ! cant get my head round this DBW shit

  • Author
meh

you knew what i meant :wasted:

but did we Joshua...

;)

Wiring sucks. Should be easier for me mines all standard!

just josh ;)

your right, wiring wank ! cant get my head round this DBW shit

I've got a good old fashioned cable :)

What handbrake cables have you used? do they go to rear disc set-up?

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