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Woolley's Oem+ Summer 2012 Project (now daily)

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Looks really good this. Bet it was awesome to finally take it out on the road!

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Looks really good this. Bet it was awesome to finally take it out on the road!

Thanks :D I was thinking the same, so much so for the euro look, I'm sticking with the fresh look ;) aha

There's nothing better than a spotless car, I saw a Lupo at Prëpt and GTi international with 114k on the clock and it looked factory fresh! So nice

It was awesome :D:thumbsup: the engine response is lovely, the accelerator has a instant response, smooth gearbox, decent ride

Couldn't of been better (apart from the misfire on cold, but I have another injector rail on its way )

Looks really good this. Bet it was awesome to finally take it out on the road!

Thanks :D I was thinking the same, so much so for the euro look, I'm sticking with the fresh look ;) aha

There's nothing better than a spotless car, I saw a Lupo at Prëpt and GTi international with 114k on the clock and it looked factory fresh! So nice

It was awesome :D:thumbsup: the engine response is lovely, the accelerator has a instant response, smooth gearbox, decent ride

Couldn't of been better (apart from the misfire on cold, but I have another injector rail on its way )

I'm with you on the fresh look! gonna give my headlights ago with your suggestions on your page looks so much better

pete

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I'm with you on the fresh look! gonna give my headlights ago with your suggestions on your page looks so much better

pete

I love a original car that is clean; at car shows its like, "nice aftermarket wheels on that car" *walks past* "nice body kit" *walks past* "wow, that's a clean mk1 golf GTi" and that is when I spend ages looking at a car, and like it :D

My suggestion would be with yellowed/weathered headlights:

If they are slightly yellowed (see pics of red 6n2 in the thread) use the turtle wax kit if you're lazy haha

If they are really yellowed, (see pics of GTi in this thread) use the autoglym, with a good clean rag, and plenty of elbow grease

Overall though, use the autoglym with some elbow grease

It works out cheaper than the kit, and had a much better finish :thumbsup:

Edited by woolley456

yea gonna defo go with the autoglym stuff bit cheaper too so all good then was thinking about getting some lamix film to give them a suttle tint and also stop them from getting grubby again

pete

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yea gonna defo go with the autoglym stuff bit cheaper too so all good then was thinking about getting some lamix film to give them a suttle tint and also stop them from getting grubby again

pete

Good man :thumbsup:

Good idea, no ideas stolen there :ninja: aha

great thread, iv been through exactly the same job as you with mine, although my shell bearings were immaculate so the went back in, did yours have any notches/tabs in them to stop the shell itself spinning? because mine didnt :? however i didnt take off and clean my oil breather, but after seeing the state of yours, mines coming off in the morning :-D

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great thread, iv been through exactly the same job as you with mine, although my shell bearings were immaculate so the went back in, did yours have any notches/tabs in them to stop the shell itself spinning? because mine didnt :? however i didnt take off and clean my oil breather, but after seeing the state of yours, mines coming off in the morning :-D

Cheers buddy :D I just thought someone might find this helpful, and someone has! Horay :lol: haha

Thinking about it, I don't think so :-o the only thing I remember is the oil way that leads from the head of the piston, down through the shaft (?) in the middle, to the bearing at the bottom; but that's surpossed to be there :lol:

The breather was a bit of a b*stard to be honest, it just didn't want to come off. So what we did is that we marked up all the pipes with a paint pain (chalk can be used also) so that we knew what pipe went where. At the time, we had the front engine mounting off, and the the sump was resting on a jack; so we wiggled the engine up and down with the jack so that we could get it out.

Like you said, if you had the same problem as me, you've probably seen, thick, gunky, burnt on oil deposits somewhere; and that is what it was like in the breather

We ran a load of Jeizer (universal parts degreaser) through it, and left it in there for an hour or two to soak in, washed it through and then gently blasted it with air to get any remaining crap out.

If there is any gunk left, just scrape it off with a flat head or something :p

  • Author

*Update

basically today consisted of me going from post office to post office to collect a few parts in the morning, getting the door stripped down and taken off, beating out the panels the best i could, hanging on the new door and installing my LED interior / number plate bulbs

pic below :)

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^^^ my postal round; red seat belts, injector rail, split rim wheel bolts, LED interior / number plate bulbs and smoked side repeaters (sending back, waaayyyyy too dark]

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^^^ new genuine VeeDub battery

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^^^ rear seat out and rear door card removed. leaky moudling clips and surface rust :/

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^^^ more suface rust directly below the b-pillar on the sill

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^^^started beating out the panels from the inside

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^^^getting there...

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^^^ glass and mirror off

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^^^ door card and sound proofing out

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securedownload17s.jpg^^^^ door off

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^^^ might leave it as it is :lol:

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^^^ more panel beating needed

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^^^ gotta spot weld a plate to the sill to pull it out, then beat it if required

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^^^ all the bits in the back

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^^^ as she stands now :)

my dad said that he is getting a old friend into work to set my a body jig onto the car during the week whilst i'm on my internship

so hopefully i should have a few pics during the week to show the straightened panels and the car on the jig

stay tuned for more soon!

  • Author

*Update

got my seatbelts back home 8-) so i decided to give them a good scrub, as there were a bit mucky

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^^^ before my good scrub

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^^^ drying out

more to follow on thursday!

and i would just like to say a big thank you for all your comments and to everyone who has followed me through this build thread :D i appreciate your input, and i hope my write up/build thread quenches your appetites for 6n2 polos :lol:

'Fank you and gudnight, much love.

terry.jpg

Edited by woolley456

Real nice thread ! i like the detail you put into it :) keep the updates coming 8-)

  • Author
Real nice thread ! i like the detail you put into it :) keep the updates coming 8-)

Cheers buddy :) liking yours also, you never see white 6n2 In the uk, I saw loads in Tenerife tho haha

It's more for the readers of this thread than anything, i just wanna sure you lot enjoy this read as much as I have building it 8-)

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*Update

Number 2 injector was taken out today, because the car was misfiring quiet badly

And from further inspection on the scanner, the injector was defiantly f*cked :lol:

Number 2 injector replaced today 8-)

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*Update

Got the car on the jig today, the dents in the rear quarter have come out really good! 8-) the sill... not so much

filler galore! :lol:

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more pics

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^^^ car set up on jig, dents read to be pulled out

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BOOM, pulled out dents!

the sill is rather rotten, so I'm gonna put some wax oil inside it and smooth it out with filler and see what happens, other wise i'm gonna need a new sill :cry:

More tomoz!

Edited by woolley456

Wicked. Grind them off Ahah. Don't need them ;) weight saving and all.

doing well lad

I've got an annoying dent in my sill :x

  • Author

*Update

see my last post above for additional pics (were originally 2)

Wicked. Grind them off Ahah. Don't need them ;) weight saving and all.

sounds like a wicked idea :lol:

make grind my roof off next for additional weight saving 8-)

doing well lad

I've got an annoying dent in my sill :x

thank you :-) I'm trying my best! aha

same! :lol:

i got dents in both my sills, the obvious one in the pic above, and one in the oppisite sill; because some plonker tried to jack it up on the sill :x

  • Author

*Update

these pics are of me preparing the rear quater, and sill for the filler, the application of the filler, rubbing down the filler and loosening off my track rod ends (as my front tyres are wearing faster in the innner edge)

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^^^ rubbing down the pannel

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^^^ first lot of thick filler on (thinner filler to come later)

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^^^ loosened my track rod ends whilst waiting for the filler to dry

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^^^ beginning to rub down the filler

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^^^ second application (in the middle of pic)

that was the end of thursday for filler and rubbing it down

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^^^ just thought i would add a close up of my wheels

the wheels that came standard on a 6n2 GTi are BBS RX2 split rims, 15in in diameter

how ever, these are 16's 8-) so i am thinking that at some point, the wheels were swapped for golf mk3.5 wheels (as they are 4x100 and 16in)

OR

16's were offered as a dealership option (as i cannot find an option for bigger wheels in the 2001 Polo booklet)

if anyone has any clarification, please let me know :D

More tomoz!

  • Author

*Update

after a look of elbow grease and an electric sander (finially!) I'm starting to get the shape of my sill back 8-)

the rear quarter is defo nearly there, just some fine filler need now

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cheeky shot of the wheel ;)

003ozo.jpg

so all in all, it should be in the body shop this weekend!

stay tuned for more!

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*Update

As sods law would have it, a black (LC9Z) door has turned up for less than half of what I paid for the silver door :x

Saves us time and moniez later anyways

pic below

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Edited by woolley456

Love reading this thread! Awesome work :).

  • Author
Love reading this thread! Awesome work :).

cheers buddy! i hope you're enjoying the read as much as i have the build 8-) i'm trying my best aha

i should be finished rubbing, sanding and filling this weekend, fingers crossed that it goes into the body shop during next week

Edited by woolley456

Love reading this thread! Awesome work :).

cheers buddy! i hope you're enjoying the read as much as i have the build 8-) i'm trying my best aha

i should be finished rubbing, sanding and filling this weekend, fingers crossed that it goes into the body shop during next week

I'd love to be able to do what you do so I certainly am enjoying the read as much as you are building it 8-). Going a different colour or you sticking with black or surprise :p?

Fair play mate great read wish I had the knowledge and facilities to get my gti 100 per cent such a bargain and the money spent is going on everything it needs.

  • Author
I'd love to be able to do what you do so I certainly am enjoying the read as much as you are building it 8-)

Going a different colour or you sticking with black or surprise :p?

cheers dude :D

nah nah, just sticking with the black magic, my aim of the game is to keep it fresh, with a few little extras :thumbsup:

Fair play mate. great read wish I had the knowledge and facilities to get my gti 100 per cent

such a bargain and the money spent is going on everything it needs.

thank you. I'm sure if you have a bag o' tools, a few quid, some time and a big shed, you could 8-)

it's taken a looooong time, so even though it has been cheaper on the money side, time wise, not so much.

but defo time well spent.

this is gonna be ready in about roughly 2 weeks

and when it is ready, time to sell the SDi 6n2 to pay for the parts that went into the GTi :ninja:

Edited by woolley456

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