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Oak Green Mk2F Polo AFH on Carbs

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  • harris.racing
    harris.racing

    Just ignore 90% of the internet lol! Nobody has issues with running temps unless something's fucked

  • harris.racing
    harris.racing

    Progress looking good mate :)

  • dart_strife
    dart_strife

    Uugghh the smoothing process, welding done, final fine filler in progress. Then the paint :-)

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what he said. hahahhah

Just ignore 90% of the internet lol!

Nobody has issues with running temps unless something's fucked

  • Author

ha ha them you tube vids were really good. Them lads are really thorough

Yes agree, a lot of stuff on the web is ridiculous :-)

Did dubownerwilko add an oil inter cooler to his afh when it was running on bike carbs??

Probs only needed for track or fast road use.. as a daily i doubt you would need a oil cooler.

unless your pushing mega power with a charger or turbo setup :)

oil cooler will always help especially if your running it off a thermostatic sandwich plate

just aids in cooling and keeping the engine a bit healthier

nothing saying you cant run one and if you have the option to add one then I would

  • Author

Would it require a feed off the sump , an a return on the oil sensor T piece ?

feed and return go in a sandwich plate , between the oil filter and the block.

so all you would do is take the filter off and put the sandwich plate on , then the filter on that.. pipes to the cooler, cooler somewhere in a bumper grill, jobs a good un :D

Thermostatic FTW IMO, as when you're not kaning it round might potentially overcool it? I dunno lol!

Helped my oil not turn piss thin when was hot anyway

  • Author

Ah I see , sounds easy enough . Well I will see how it goes , got much to do b4 hand .

Bottom end rebuild parts ordered off Pete £190, head bolts have arrived , £30 off eBay

  • Author

Any one got any tips or words of wisdom when smoothing my bay ?

I'd imagine

Minimal filler

Patience

  • 3 weeks later...
  • Author

afhbottomendinternals_zpsfb92ac42.jpg

So the AFH bottom end rebuild came from Pete a few weeks a go, the engines now out , just need to start re building it :-)

  • Author

I've been very busy , but have found time to start pulling the polo apart, slam panel parts are off and need to go to the powder coaters

poloslampanels_zps39851dfe.jpg

Bumper is off

bumperoffpolo_zpsf390f2a5.jpg

Wings are off

dyclivereid1988/media/engine%20pics/Pictures%20of%20the%20polo/wingoffpolo_zps244832d4.jpg.html'>wingoffpolo_zps244832d4.jpg

Lights are out

lightsoff_zps46ec792b.jpg

Struts are out with tie rods and TCAs

strutsout_zpsefd35553.jpg

Arches are about empty for new under seal

strutsoutarches_zps9fcb84c3.jpg

Edited by dart_strife

  • Author

Storing the bits down the side of the car lol, very pikey -_-

bumperwingsgrill_zps8fc788f3.jpg

Bay emptied a bit more

baynearlystripped_zps4e76f77e.jpg

I then removed the steering column, master cylinder, break lines and calipers

And then got the grinder haha, learning curve but is going ok I think. Bay smoothing time.

startcuttingfirewallaway_zps2ab5086d.jpg

Fire panel is all over the floor

firewallinbits_zps3c322d5c.jpg

Smoothing is going well, fire panel gone and little nubs ect

firewallgone1_zps6d65f39f.jpg

  • Author

Close up of the fire panel removal

firewallgone_zps3427bdc1.jpg

After quite a while grinding and cutting, I started looking at the electrical wiring. Figuring out how to hide it and reduce it.

I figure the best place for it is behind the wing, so I made the hole in the side of the chassis a tad bigger and began feeding it through.

Some advice on cutting wires away would be great, as I dont know what I can remove all together.

starttohidewiringinthewing_zps63ae4f4d.j

I have also ordered some new bits and pieces for fitting my new brake lines, and big vauxhall upgrades

eBAY bargains lol

hard line to flexi pipe clips £2.75

copper tube cutter £2.35

3 way T piece for copper lines £3.85

copper lines with male and female unions £11.39

I have a flarer and new vauxhall flexis with big discs, pads, 22.2 mm master cylinder and refurbished calipers

Progress looking good mate :)

  • Author

Cheers bud , I've been looking at filler , and would imagine car body filler ,but perhaps the flexi type suitable for plastic bumpers as it flexis from vibrations ?

  • Author

Also when moving the battery to the boot , is it just a case of extending the wire using thick cable ? Think I'm going to put my bike fuel pump under the car also at the tank , and fuel knock switch and ignition module in the boot with the battery. All new fuel lines , why not lol . Powder coat rear beam and fuel tank straps

Edited by dart_strife

  • Author

smoothing of the bay progress, repeated grinding, cutting, filing and sanding. A word of advice to all polo owners, DO NOT SMOOTH YOUR BAY ! haha What a fook about, desperately need a welder now

emptypolobay_zps43cd6fd6.jpg

polosmoothing2_zps777671ba.jpg

polosmoothing3_zps1576949e.jpg

polosmoothing5_zps4ad54dbd.jpg

polosmoothing4_zps75568ec7.jpg

polosmoothingbay6_zpsd89b005c.jpg

  • Author

Some more progress today, filling and sanding is a right fook about.

Here is a pic of the ledge along the back removed

sillremoved_zpsbc18d880.jpg

I have been cleaning then under sealing in the arches and hard to get areas under the car in the bay.

undersealofwheelarch_zpsf8c334bd.jpg

And my first attempt at filling, just the start these are.

baywith1stbitsoffiller_zps4da1d302.jpg

rightturretfiller_zps86865e13.jpg

leftturretfiller_zpsabc8492e.jpg

  • 2 weeks later...
  • Author

Uugghh still sanding and filling, takeing the piss now :-(

  • Author

Going to be a step closer to finishing by next week, I'm going to be ordering a welder :-) get the small holes patched up and the carbon canister hole

Edited by dart_strife

  • 2 weeks later...
  • Author

Has any one made a custom air box for bike carbs on here ? any one come to mine ? was pondering on having one made and feeding an air in take down to the grill, a good idea ??

I was going to make a plenum and pipe it to a BMC CDA or similar.

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