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1989 Breadvan Build Diary

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Hi Guys

Thought i`d pop up some progress photos of my breadvan project,

I`ve always been after another polo since i sold my coupe a couple of years ago so have been casually looking about for

a new project,

Then my dad finds a cherry red m2 breadvan in a carpark out the back of his neighbours house a couple of days later i bought it for £260

with the intention of tidying it up and using as a daily driver,

We got it started and popped it in for an mot which it failed on rust on both rear sill ends and the dreaded rust behind the fuel filler pipes a tyre and emissions (not bad for a 24 year old car)

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We had the option of patching her up for mot or stripping her apart and doing it properly,

We chose the latter

The front lower valance was badly bent which we have straightened just needs a light skim of filler and some stonechip/paint

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Then dropped the rear beam,fuel tank and suspension out the way so we can see what we had (turns out the fuel filler neck had rusted through as well)

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So shes pretty rusty underneath but all is not lost as my mate is an awesome welder fabricator,

We thought it was easier to fix the rust by removing a section of the outer 1/4 panel for more access

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This also meant we could replace the totally knackered breather tube

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It turns out the section behind the filler neck is really complicated and is made up of about 4 different layers of metal which had to be cut out and replaced

one layer at a time

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Had to do the same sill repair on my bready

Fully agree that it's a nightmare due to all the layers

Looks like you're heading in the right direction with it though :)

nasty job to have to do ...mines a bit frilly in there , but i cba with it lol

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Hope this isnt to boring for you guys??

This is as far as the welding has got because the weather has been awful since

So i`ve cracked on getting other bits done,

Powdercoated the rear beam and fitted polybushes

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Made blanking plates for the box sections on the frone shocks and welded them in then powdercoated

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Removed the fan shroud and powdercoated and replaced the original sticker

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Couldnt resist giving her a bit of a polish

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And trial fitting a set of alloys i have

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The wheels won`t be staying as i`ve ordered a custom made set of 14" minilites and my welder friend cant resisit

making up some banded steels for me

Good to see the panel work there, that is the No.1 problem area on these cars, they all go there and whilst its a bit scary, its enlightening to see more pics of how to sort it.

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