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John's Polo Breadvan 1.3 project

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I'll add a couple pictures tomorrow, Xumado covers what we did well lol.

And to think I was looking for rope in the garage couldn't find any to support the engine so used cable...then when tidying up the first thing I saw in the garage was rope...under a toolbox were also some damn lifting straps [emoji38]

Productive day, Julian is a bit of a monster compared to me...he can lift a gearbox with one arm as if he's picking up his phone lol.

Lesson of today is. Put everything together and hire a damn crane lol. Although tbf the idea of sticking the engine in was Julian's at rather short notice and was a bit of a surprise

Really? rope and straps?? XD Ahh well the cable did the job !

And yes main lesson, organisation! And short notice is a bit of an understatement, it was more of last night :P

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Can you believe it? Haha

Yeah I REALLY wasn't ready which showed as my tools and parts where everywhere lol. I'm typically unorganised. From now on everything will be labelled, I hope when you do one of the mad plans your a bit more organised than I have been when I help lol

Well the fact we found your stanley knife under an engine head as I was leaving, I can believe it. Label the loom! I swear we spent more time trying to work that bundle of wires I suppose you could call a loom, and then didn't use it! Lets get yours up, running and reliable! That's the main challenge

Top work, a true pikey mechanic makes it happen regardless of tools

Could have taken the bumper rad and cross members out and layed the block on a trolly jack and pulled it out

I share my workspace and i have tools and parts all over the place.

Look forward to seeing it on the road

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Lol its those dust sheets, I lose tools in them all the time Julian. I lost a 10mm for about 3 weeks under a gearbox

You will see it soon Kiran, possibly before the show I'll come over anyway, couldn't be bothered removing stuff lol with Julian we made light work of the lift it was just keeping one side up in an alright position so we braced it

Cracking work! Yesterday was a fine day, nicest day of the year so far i'd say (once the fog cleared!)

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Weather's good today...I'm supposed to be working tonight but I got excited and bolted the bottom gearbox mount and starter motor in, going back out after breakfast to crimp a new eyelet onto an alternator wire and then try and find my alternator bracket which I can't find, after that driveshafts in, plug everything In...add oil, fuel lines. And I think that's it

Don't forget to put that coolant pipe above the gearbox back on! And the rest of then obv :p

And have you seriously lost that bracket?? You only had it yday

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Yeah I know I've literally found everything now except that. The coil pack plug we found is the one that plugs into another 3 pin plug on the bracket. Trying to find the other one it's gone walkies. Nearly there already though

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Also found another spring for the clutch arm if you want it next time I come round? Remember you said you didn't have one

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I swear the guy is literally missing a coil plug. There's three next to eachother on the red one and this doesn't have one. I'm not in the right mind to peel back all this loom haha

Oh sweet yea I'll have that when I'm over next then :) n aha yea I know, was driving me mad yday :/ you might have to use that horrendous "loom" he had but even then I couldn't find it on there

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I've found a 3 pinner on there which doesn't belong on mine so I'm guessing that's it. Going to be busy with looms now so I doubt it will get finished today after all lol. Never mind

Nah thatll be easy mate :) just get taping so there's not wires all over the places. Replace the chocolate blocks in it and the horrible bare solder joints

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Yeah just got the box of wiring bits out, crimpety crimp time. Hoping it will be therapeutic

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Backwards post here lol. This is all the stuff I delivered. 7 hour round drive for this!

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Misses was being a pervert and started taking pictures out the window??

She got a couple snaps of Xumado straddling the slam panel...he kept catching his precious bits on the bonnet catch bless him

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That's the big man heaving the gearbox while I was lining it up, no good me doing that when I have this fella at hand! You've probably seen more meat on a butchers apron than on me.

Also got the 3 polo's in this which is decent

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My snail trail, not a nice sight..almost got secret wheels in the picture under the white rial...lucky

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Secret wheels? Pray tell!

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The rial's were going to be secret too but a few people know lol

not letting people know about this set, I might not put em on though and if I don't I'll just show you haha

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Right. Had about 3 hours today before it got cold outside and I wussed out. Basically looks just like a GT should now

Alternator on with new eyelets crimped in

Had to cut a flange off the four branch I bought, some pictures tomorrow of that

Fitted the four branch

Fitted all the Air box and vac pipes

Fuel lines and all the wiring is done, ECU is also plugged up

Found that I wired two positives on the starter somehow so removed one lol

Had to crimp the indicators on to the plugs I already had, (This loom was extended for the mk2 indicators)

I cant really remember all that's been done today but all I have left id to connect the center pipe to the mani, Connect one driveshaft, chuck the valve cover gasket on and then fill it up with its fluids. After that I turn the key and pray! will do a video of the first start up attempt.

Once I know it runs well I will chuck a fan on and set up the gear selector so I can reach all five gears :)

Found that I wired two positives on the starter somehow so removed one lol

That's how it should be...one from the battery and one from the alternator. Then you have the smaller switch wire.

  • Author

Found that I wired two positives on the starter somehow so removed one lol

That's how it should be...one from the battery and one from the alternator. Then you have the smaller switch wire.

Yeah sorry I should have said, I had two for the battery [emoji14]

How did you manage that? :lol:

Fair enough, running and driving yet? :tongue:

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So much wiring I forget what's been done and I had a spare live that I must have put on for the battery too only to take it off again [emoji38]

I promise it will run tomorrow, need some oil lol

Any luck dude?

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Any luck dude?

Sorry Martin and everyone, Polo took a back seat for a little bit because of personal issues at home

Managed to get out yesterday though and connect the fuel pump wiring, nothing happens so I tested the fuel pump direct to the battery and still nothing, hoping the mk2 has a lift pump and if not I need to find one :)

I'm finding time to strip the red one between work and said issue. Someone is having the shell on here (I'll let them decide to spill the beans when they have it) and the engine is going to someone on here too. The body and shell needs too much money in welding and paint and panels etc. After what the 2F had to have spent on it, I'm not even thinking about it. And I'm not having a shabby ass mk2 in two different colours.

If the right mk2 comes up any time I have some money spare I'll probably grab it

Got some help arriving next week and I should Atleast have the blue one running by then.

In no great rush now it's all in and plumbed ready to go, boot needs painting after it runs and then it's strictly maintenance only till polo social :)

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