Skip to content

Mk2 Polo Breadvan - G40 Trackday Build

Featured Replies

Since its been a while, I'll add some more photos.

 

Got some more primer on he front end.

132E9725-94F7-4FF4-99A8-AF5DFAAF7889_zps

The white one came home.

55831182-080E-4EF4-9FF1-85260E9AF303_zps

Along with a friend, for spares.

E9B9FAA6-BC32-4E5B-B0C5-9E133F4158B5_zps

After a long wait this turned up. A bit more practice needed before it gets turned on the shell, also working on plans for a rotisserie.

586658E9-F458-4042-A53A-CC2576D84771_zps

But since I've still had enough of scraping off seam sealer, thought I'd paint up a couple of spare panels, they may get used still not sure yet.

BB2C5EF1-F16B-468E-8B94-006B892A5220_zps

D3F55BA1-8A17-4819-BE0A-4D3E5D0E5696_zps

38DC86E3-B920-41EC-866A-66FE9D438F43_zps

4F5E4557-D766-407E-AD77-8F742E53AAA9_zps

It also got de-wiperd

F9A16C53-6622-4840-A32A-87F713C65691_zps

The bonnet, always wanted to try this, so a couple hours of flap wheeling and salt and vinegar later...

35821DC3-5AF8-4B64-89B7-B9F593E3198A_zps

52434A06-15F6-4D7F-90F8-67DC91309FC2_zps

7F8E24A3-7320-4E7F-9D71-AE8987117E9A_zps

It got damaged when it was blown off so wasn't too fussed if it came out terrible. Wiped off the dust and lacquered it, not too obvious now.

6BB3B808-09C2-4ED1-AD7E-07307700DF01_zps

C6EA7E09-4888-49DE-9D38-C7BC9C867F39_zps

Thats it for now, seems like this isn't going to be a pretty car, but I hate worrying about paintwork!

Edited by citrus

  • Replies 82
  • Views 9.9k
  • Created
  • Last Reply

Top Posters In This Topic

Most Popular Posts

  • I think I take too many photos. Made a pile tonight. Glass out, doors, bumpers, bonnet, boot, a wing, and the headlining removed. Still a heap of little bits to take off, then will star

  • Gloria has turned into a slut!! Getting naked for the ClubPolo Page 3

  • Few more bits done this weekend. Started cleaning parts up, and as usual the satin black came out. Decided to relocate the washer bottle, so carefully removed the mount and riveted it onto t

Posted Images

That lacquered rust effect looks brilliant!! :D

Can make a cheap spit, with 2 engine stands, and weld a frame up with box sectioned steel. Have a look at yoofs spit. 

Did think about that, they would need lengthened and set level. Won't need a winch or anything, it's already sitting at a decent height in the pallets. 

 

The rusty bonnet is now hanging up on the garage wall, it's fairly heavy!

Started off today by removing the steering column bracket and the huge pointless plug holder under the dash, lost my spot weld drill bit so used a 3/8" bit, messed up a few times and went all the way through...

A6198F2B-AF77-4403-9F95-040E9C79A159_zps

I was left with quite a few holes, so this was officially the first time the welder touched the polo! Tried at first with a piece of copper held onto the back with magnets, that kept falling off so done without after a few. Needed quite a bit of grinding back, doesn't need to be pretty though.

BF922396-9FE6-40AD-83B8-47B0A4DB419E_zps

8F99AA38-5BDB-4C34-81B9-C5B0BD268271_zps

BE4AF2E5-3803-460F-A6D6-C9F55BC3D0F5_zps

60B8A88A-BBF0-42ED-97B2-49BD901825B0_zps

DB166C0D-0BDA-4439-B458-6BA91D6EFB35_zps

Should probably get back to scraping off seam sealer, there's also a lot of rust to cut out...

 

...bonus picture of a cat :)

5E80828C-C7F8-457E-9D2B-B908D3DCAFD3_zps

It needs to be a requirement that Alice is in all your photos dude.

  • 5 months later...

It's been a while since I've worked on the polo, so spent the last few days in the garage.

 

Started with a delivery 

742D49B3-D690-486D-8D81-8147A14C3FC2_zps

Then a couple of holes in the front panel, didn't think the front bumper mounts were strong enough, so a couple bolts in the chassis leg.

FB7130A6-51B9-4D44-9D15-F6DF614BE58F_zps

EF1F8A1A-77B6-4704-B9EC-00FA2D4D2136_zps

On the back there wasn't the option to go into the chassis leg, would have been too much cutting.

90A9F76D-617D-4AFC-9F38-C1BBC2BDCC45_zps

F0685AAD-F4E6-4B41-ADB1-E938D3A5C84B_zps

Since the mounts were at different heights, the centre points were different.

78771F70-09D9-4C08-9FB1-7F5DC7E19CEC_zps

05A19162-2E46-4B88-B119-6DFA0BE847E7_zps

57E89CE4-A814-4B66-892B-200EB966BD9C_zps

To make it spin, I hacked up a rear beam and used the drum brake without the insides.

425E3B7C-0EF1-4F2F-86E8-B43DEB518243_zps

80E5B34D-BA0F-4AFE-9467-711244044D0D_zps

And drilled some holes to mount the drum

4C2EB3A4-B804-4809-BAAB-26953B97278E_zps

E3B4FE6B-1758-4C19-96A3-477427AE131B_zps

Then put it all together, with some extra supports on the legs.

1C0DE965-6D75-4C20-BC53-032F246D96F1_zps

Still need to figure out how to lock it in position, but it spins :)

A74A8E23-0660-470B-A6D9-2D21E41EEB29_zps

Better go tidy the garage now...

 

...bonus photo

BC4FB9F1-EE94-4219-97C0-B43D187AAE27_zps

 

Edited by Ross36

  • 3 weeks later...

Had a bit more time on this.

 

Locked it sideways.

3B3D882F-55B0-499B-A711-D0B7A5207E75_zps

0E0CB40A-01E2-4300-B7C5-EA670E2A49EC_zps

4732F0BE-2F75-4A38-A8E5-9BE654320AC3_zps

Start of stripping the underside.

7E0C6108-3D6B-4F45-BB8F-455DAA8FDDE0_zps

Took a break from wire wheeling and washed the short polo.

8CF4F9A6-E9F3-448D-A49C-238B5816CABD_zps

And a belt/pulley/water pump change.

58BB1528-FE9B-4280-917B-0CC0DB8A66AE_zps

Welding is improving slowly.

D3D49AEA-9C29-4C8B-95E6-F4564DED1263_zps

And a bit more stripping the other 2.

BA4D6E04-245D-4146-8D41-986CCDCC17BF_zps

Back to the wire wheel.

8F8C674D-D786-45ED-AD6E-BDBCBD417F32_zps

The better jacking point.

EAAE369E-FF2F-4AFE-859D-26DE3A079C57_zps

And some primer.

ED3EC1FC-ACAF-4171-814F-321E04976A72_zps

 

A lot more of the same forecast...

Create an account or sign in to comment

Recently Browsing 0

  • No registered users viewing this page.

Account

Navigation

Search

Search

Configure browser push notifications

Chrome (Android)
  1. Tap the lock icon next to the address bar.
  2. Tap Permissions → Notifications.
  3. Adjust your preference.
Chrome (Desktop)
  1. Click the padlock icon in the address bar.
  2. Select Site settings.
  3. Find Notifications and adjust your preference.